1. business and industrial
2. energy
3. oil

MINI-REFINERY
1.DESCRIPTION OF THE EQUIPMENT
11. Footprint: length 16 m (52,5 ft), width
– 10 m (32,8 ft);
Mini oil refinery H-60 can produce:
-
Straight-run gasoline;
12. Dimension of equipment: Unit B-1:
-
Diesel fuel L or Z;
length 10,06 m (33 ft), width 2,48 m (8,14
-
Furnace oil
ft), height 3,00 m (9,84 ft); Unit P-1:
at oil or gas condensate field, or at oil product
length 5,94 m (19,49 ft), width 2,48 m
consumers area. Also, mini refinery can produce
(8,14 ft), height in transport position
kerosene and motor fuel.
(except chimney) 2,55 m (8,37 ft), height
Mini refinery can proceed both oil and gas
in work position (including chimney) 8,0 m
condensate without making any changes in
(26,25 ft);
construction.
13. Mass 25 t (55127 lbs);
Oil production is organized quickly and doesn't
14. Life-time 6 years
require huge capital investments.
2. COMPONENTS OF H-60
Mini refinery H-60 is completely automated, and
● Heater
it requires minimum operating stuff.
H-60
TECHNICAL CHARACTERISTICS
1. Crude capacity 36 ÷ 62,4 tons/day (460
2. Light products capacity 33,6 tons/day
with
one
heater
in
a
separate unit. Heater consists of two sections
(radiant and convective sections), all-welded
Weishaupt (Germany). This provides long and
safe exploitation. Type of fuel for burners is
(11400 gal/day);
3. Types of crude: oil, gas condensate, oil
and gas condensate mixture;
chosen by consumer.
● Technologic module
4. Maximum overpressure in devices 0,65
kilogram-forse/cm2 (9,3 PCL);
Technologic
module
combines
all
the
equipment of H-60 mini refinery. Technologic
5. Climate conditions:
module is necessary for separation of raw
temperature -40 ÷ +350 C (-40 ÷
0
-
equipped
coils from steel AISI 309, burners made by
bbpd) ;
-
is
material according to boiling point of fractions.
+95 F);
● ● Horizontal rectification device makes a
relative humidity 0 ÷ 100%;
wide range load oil rectification. It provides a
6. Voltage of external power circuit - 380 V;
high quality of fraction separation clearness.
7. Approved electric power - 53 kWt;
This device is all-welded; it can work in
8. Type of fuel diesel fuel, black oil, natural
conditions of considerable horizontal deviation,
including sea tossing conditions. Horizontal
or liquefied gas;
9. Consumption of fuel for crude heating 54 kg/hour (16 gal/hour);
10. Personnel (per shift) - 2
PINTER WORKS
171/1/177 Rákóczi str.,
Kecel H-6237
rectification device is 1,9 times lighter than
rectification
column
of
the
same
output;
exploitation is more easy.
WWW.PINTERMUVEK.HU
Tel. +36 78 420 551
Fax +36 78 420 551
E-mail: [email protected]
MINI-REFINERY
● ● Evaporators and reflux container and
●● Automated system of technological
other containers provide stable work of pumps.
process
This guarantees constant high quality of oil
functions:
products.
control
performs
collection
-
● ● Pumps. Frequency of pumps work can be
the
of
following
technological
information;
regulated. It allows lowering power consumption
-
making automatic regulations;
and noise to 30-40 %. Frequency transformers
-
anti-hazard protection;
by Fuji Electric (Japan) enlarge resources of
-
distance logic control;
pumps, so there is no need to duplicate pumps.
-
visualization of information;
-
making archives (saving information
● ● Heat exchangers save up to 40 % of heat
for a long period of time, sending
necessary for raw material heating. Depending
on mini refinery output, heat exchangers can be
information to higher operation system).
of the following types: annular pipe, shell-and-
Automated system of technological process
tube, finned. Annular pipe heat exchangers are
control is
all-welded and non-collapsible, so oil products
Yokogawa.
can not mix with raw material. Shell-and-tube
Operator's working place is based on SCADA
and finned heat exchangers are used in mini
system made by Citect (Australia)
3. CRUDE REQUIREMENTS
refineries of increased output.
●● Air cooling devices are used for gasoline
vapours
condensation
and
based on controllers made by
cooling
of
oil
To provide normal work of mini refinery and
good product output, the crude (oil or gas
products. They are equipped with anti-spark
condensate) for H-30 must meet the following
frequency regulated fans.
standards:
Control
●●
and
measurements
instruments installed in mini refinery are made
1.Content, % mass
products;
Hydrogen sulphide - absent
Mercaptans - absent
Sulphur - not more than 1%
Paraffin - not more than 9%
Water not more than 0,15%
Chloride salt not more than 15mg/dm3 .
2.Fraction output below 3500 C – not less than
-
pressure in devices and conduits;
50% of crude
-
raw
3. After light fractions below 3500 C
according to the State Standard. Their functions
are to control and measure the following:
-
temperature of raw material and oil
material
and
diesel
fraction
consumption;
separation, residue will meet standards of fuel
-
level of liquid in devices;
oil 100, State Standard 10585-75.
-
amount
of
combustible
and
4. Crude must be stabilized. All gases up to C4
vapors at the working place of mini
(including) must be removed. Saturated vapor
refinery.
pressure must be not more than 66,7 kPa.
PINTER WORKS
171/1/177 Rákóczi str.,
Kecel H-6237
gas
WWW.PINTERMUVEK.HU
Tel. +36 78 420 551
Fax +36 78 420 551
E-mail: [email protected]
MINI-REFINERY
4. EQUIPMENT PLACEMENT
Pipelines and cables are laid on steel
To install a mini refinery on basis of small-sized
bearings; cables placed in troughs, power
oil refinery H-60, a building site 16x10 m
cables and control cables placed in separate
(52,5x32.8 ft) is required. It must be not less
troughs.
than 1000 m (3280 ft) far from inhabited area.
Conditions of water supply, sewerage
Storehouse workshop must meet the following
system, lighting, lightning protection, fire
requirements to provide everyday crude supply
protection, accomplishment, etc. depend on
and transportation of products:
project of mini-refinery.
-
crude vessel 50 m 3 2 units
-
technologic vessels for oil products and
other 50 m
-
3
- 5 units
vessels for high-octane components 20
m 3 – 2 units
-
emergency vessel (underground) 50 m3
- 1 unit
If the crude is transported by railway, confluent
railway rack and crude vessels are necessary.
Crude and product vessels must meet need in
products for 15-20. If the products will be
transported by motor transport, loading rack (3
posts) is necessary.
Technological
equipment
and
technological vessels must be installed on trays
to prevent oil products from getting into soil.
Trays may be standard, made from reinforced
Operating room must be situated in a
capital building (30-50 meters (100-160 ft)
from the mini-refinery). Operating room,
laboratory
and
other
services
may
be
equipped in a block-module building.
Electricity supply for mini-refinery H-60
is made according to II group.
Above the crude and electricity, the
following items are necessary:
-
diesel fuel or fuel oil (self fabrication) –
54 kg/h (16 gal/hour)
-
gasiform nitrogen in cylinders (8 units,
40 l (10 gal), 150 at (2150 PCL) for
launching period
It is necessary to equip a laboratory to
control crude quality and quality of output
oil products.
If the crude contains water and sodium
concrete.
Vertical vessels must be placed so that
bottoms were 0,5-1 meter (1,5-3 ft) higher
chlorite,
mini-refinery
H-60
must
be
equipped with dehydrator D-60.
than base of technological unit.
Heater P-1 must be placed at one level
with base of technological unit.
Stud is made from steel weldless pipes.
Power cables and control cables used in
mini-refinery H-60 are shielded and have
copper strands.
PINTER WORKS
171/1/177 Rákóczi str.,
Kecel H-6237
WWW.PINTERMUVEK.HU
Tel. +36 78 420 551
Fax +36 78 420 551
E-mail: [email protected]
MINI-REFINERY
SIZE OF MINI-REFINERY H-60
RECTIFICATION UNIT B-1
HEATER P-1
FRONT
TOP
PINTER WORKS
171/1/177 Rákóczi str.,
Kecel H-6237
WWW.PINTERMUVEK.HU
Tel. +36 78 420 551
Fax +36 78 420 551
E-mail: [email protected]