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MINI-REFINERY
1.DESCRIPTION OF THE EQUIPMENT
Mini oil refinery H-150 can produce:
-
Straight-run gasoline;
-
Diesel fuel L or Z;
-
Furnace oil
11. Footprint:
- length 30 m (98,4 ft),
- width – 40 m (131,2 ft);
12. Dimension of equipment:
at oil or gas condensate field, or at oil product
Unit B-1:
- length 20,08 m (65,9 ft),
consumers area. Also, mini refinery can produce
- width 5,86 m (19,2 ft),
kerosene and motor fuel.
- height 5,37 m (17,6 ft);
Mini refinery can proceed both oil and gas
condensate without making any changes in
construction.
Oil production is organized quickly and doesn't
require huge capital investments.
and it requires minimum operating stuff.
TECHNICAL CHARACTERISTICS
1. Crude capacity 90 ÷156 tons/day
(700-1140 bpd);
- width 2,6 m (8,53 ft);
height in transport position
height in work position (including chimney)
according to project;
13. Mass 54 t;
14. Life-time 6 years
Mini refinery consists of several blocks.
Dimension and mass of the equipment allows
2. Light oil products capacity 84 tons per
day (2840 gal/day);
transportation by truck or trailer.
Crude capacity may vary: +/- 20% nominal
3. Type of crude: oil, gas condensate, oil
and gas condensate mixture;
4. Maximum overpressure in devices 0,65
kilogram-forse/cm2 (9,3 PCL);
charge.
Peculiarity
of
construction
is
usage
of
horizontal mass-transfer equipment. Division
of crude into fractions takes place in horizontal
5. Climate conditions:
temperature -40 ÷ +350 C (-40 ÷ +950F);
relative humidity 0 ÷ 100%;
6. Voltage of external power circuit - 380 V;
7. Approved electric power - 115 kWt;
8. Type of fuel - diesel fuel, black oil,
natural or liquefied gas ;
rectification device.
Crude heating takes place in a tube heater.
Type of fuel for two heaters is black oil; for
one heater – black oil and non-condensed
hydrocarbon gas. Above that 41,6 % of heat is
recuperated in heat exchangers.
Cooling
9. Consumption of fuel for crude heating
180 kg/hour (53 gal/day);
- length 9,9 m (32,5 ft),
(except chimney) 2,44 m (8,0 ft),
Mini refinery H-150 is completely automated,
-
Unit P-1:
of
products
takes
place
in
air
refrigerators.
Product cooling takes place in air refrigerators.
10. Personnel (per shift) - 2
PINTER WORKS
171/1/177 Rákóczi str.,
Kecel H-6237
WWW.PINTERMUVEK.HU
Tel. +36 78 420 551
Fax +36 78 420 551
E-mail: [email protected]
MINI-REFINERY
5. The size of sanitary protective area must
2. CRUDE REQUIREMENTS
To provide normal work of mini refinery and
meet actual approved standards.
good product output, the crude (oil or gas
6. Technical requirements for process control
condensate) for H-150 must meet the following
system.
standards:
6.1 A control panel must be installed in a
1.Content, % mass
control room.
Hydrogen sulphide - absent
6.2 The control room must be placed 80-100
Mercaptans - absent
m (262-328 ft) far from the refinery; windows
Sulphur - not more than 1%
must face the refinery.
Paraffin - not more than 9%
6.3 Construction of control room must provide
firmness against air-blast not less than 28
Water not more than 0,15%
3
Chloride salt not more than 15 mg/dm .
Kpa.
2.Fraction output below 3500 C (6620F)– not
6.4 Climate conditions in the control room
less than 50% of crude
must meet actual sanitary-hygiene standards.
3. After light fractions below 3500 C(6620F)
6.5 Working area of the control room must be
separation, residue will meet standards of fuel
not less than 8 m2 .
oil 100, State Standard 10585-99.
6.6
4. Other crude requirements must meet State
wire and a circuit 220 V, 50 Hz.
Standard for oil 9965-76.
6.7 To install a distributing switchboard and
Operator’s table must be equipped with a
control
cabinet,
a
board room
must
be
provided.
3. EQUIPMENT PLACING
the
6.8 The board room must be 30 m (100 ft) far
opportunity of installation and deinstallation of
from the refinery. Minimum square – 20 m2.
the equipment, passages, transport passages
Temperature 0-40 0C.
for
6.9 The board room must be equipped with a
Equipment
placing
mini-refinery
passages
must
services,
between
the
provide
fire
refinery
protection
and
other
four-wire
power
cable,
380
V,
50
Hz,
buildings.
cable size fit for 150 kWt.
2. Placing of engineer equipment and networks
6.10 Indications of control devices (control of
must be done according to standards for highly
crude and product level in vessels.
explosive industry.
6.11 Cable overpasses between the refinery,
3. It is necessary to maintain foundations and
board room and control room must be laid on
trays under all the units of the refinery; to
steel bearings.
maintain bearings under all pipe-lines.
7.
4. Mini-refinery must be equipped by a lightning
(workshop store)
Technical
requirements
for
vessels
protection device, ground connection and static
electricity protection.
PINTER WORKS
171/1/177 Rákóczi str.,
Kecel H-6237
WWW.PINTERMUVEK.HU
Tel. +36 78 420 551
Fax +36 78 420 551
E-mail: [email protected]
MINI-REFINERY
7.1
To
supply
crude
to
the
refinery,
3
intervening crude vessel (200 m
an
- a daily
9. The refinery must be connected to technical
nitrogen source by a fixed pipe-line.
amount of processed crude) must be provided.
10. Electricity supply.
7.2 The refinery must be connected with the
10.1 General electricity supply for the refinery
intervening crude vessel by a fixed pipe-line.
must
7.3 Intervening crude vessels
and product
mutually reserving power sources 350 V, 50
vessels lowest points of discharge must be
Hz, capacity 150 kW. It is possible to install a
situated 1 m higher than pipes.
reserve diesel power plant.
7.4 Intervening crude vessel
must contain
be
provided
from
two
independent
10.2 Power electric network must be protected
tankage for settling water, pipe-line for water
from voltage steps.
discharge, heat insulation, heat registers for
10.3 Industrial site must be provided with
0
water heating at 10 C above the pumpability
constant lighting of all the units of the
loss temperature.
refinery.
7.5 Product vessels must have a reserve space
11. Water supplies and sewerage.
at a rate of 2 days of work. There must be not
11.1 The industrial site must be equipped with
less than 2 vessels for each kind of oil product.
a
Vessel for defectives must be not less than 100
water-pipe system is made according to the
3
water-pipe
fit
for
fire suppression.
The
m .
site plan.
7.6 The refinery must be connected to product
11.2 The site must be equipped by industrial -
vessels (each kind) by fixed pipe-lines laid in
showerly sewer according to site plan.
pipe-line
11.3
overpasses.
The
pipe-lines
must
Trays
of
vessels
and
technological
preserve heat for transportation of products by
equipment must be connected to sewerage
gravity flow
system.
7.7 An embedded vessel (not less than 50 m3 )
12. According to the site plan, the following
equipped with a pipe must be provided. In case
objects must be installed: boiler plant, hot
of emergency all devices must be empty.
water pipe-lines, heating system for buildings,
7.8 Depending on the kind of crude supply, an
crude and products heating system (to provide
oil store, oil product store, confluent and loading
crude supply and products output).
racks for railway and motor transport must be
13. The industrial site must be equipped by
provided.
telephone
7.9 Intervening and ware vessels, pipe-lines for
system.
black oil and other tough oil products must be
14.
equipped with heating and heat insulation.
equipped to control the quality of crude and oil
8.
The
refinery
fire suppression
must
system
be
equipped
according
to
by
a
A
and
ware
fire
control
emergency
laboratory
signaling
must
be
products.
actual
standards.
PINTER WORKS
171/1/177 Rákóczi str.,
Kecel H-6237
WWW.PINTERMUVEK.HU
Tel. +36 78 420 551
Fax +36 78 420 551
E-mail: [email protected]
MINI-REFINERY
SIZE OF MINI-REFINERY Н-150
RECTIFICATION UNIT B-1
FRONT
TOP
HEATER P-1
LEFT
FRONT
PINTER WORKS
171/1/177 Rákóczi str.,
Kecel H-6237
WWW.PINTERMUVEK.HU
Tel. +36 78 420 551
Fax +36 78 420 551
E-mail: [email protected]