How to measure formaldehyde exposure

How to measure formaldehyde exposure
Roberge Brigitte, Occupational hygienist, ROH, Buissonnet Sophie, Gravel Rodrigue and Goyer Nicole, CIH
Institut de recherche Robert-Sauvé en santé et en sécurité du travail (IRSST)
CONTEXT OF STUDY
In the context of a study to estimate the health and economic impacts
of lowering the current threshold limit value (TLV) ceiling of 2 ppm for
formaldehyde to a TLV ceiling or time-weighted average (TWA) of 1,
0.75 or 0.3 ppm, the current exposure of Québec workers was evaluated in many economic activity sectors. Knowing the reliability and limits of the measuring methods was then of primary importance, particularly for the real time measurement.
Clic Research
www.irsst.qc.ca
Two methods were used in parallel for TWA exposure:
Parameter
Collection medium
Sampling
Analytical method
Detection limit
METHOD NO1
Photo pump
XAD-2 polymer tubes impregnated
with hydroxymethyl piperidine
1-6 hours
0.2-0.3L/min
Gas chromatography with NP detection
2 µg
LINEAR REGRESSION
[Badge] = 1.02 [tube] – 0.03
[Badge] = 0.72 [tube] + 0.07
METHOD NO2
Photo badge
Badge impregnated
with 2,4-dinitrophenylhydrazine
1-6 h
Passive diffusion (0.0286 L/min)
High pressure liquid chromatography with UV detection
0.21 µg
CORRELATION COEFFICIENT R2
0.99
0.89
NUMBER OF DATA
56
137
RESULTS
Response curve :
INNOVA
Photo Innova
12%
0.15 ppm
Accuracy
Precision
INSTRUMENT NO1
INSTRUMENT NO2
INSTRUMENT NO3
CMS
Colorimetric reaction read by an optical
sensor (CMS)
100-600 sec
(depending on concentration)
PPM
Electrochemical cell analyzer
Response time
Innova
Infrared analyzer with photoacoustic
detector (IN)
60 sec
10 sec (needs a decontamination
period between two readings)
CONCENTRATION
READ BY INSTRUMENT #1
> 1.5 PPM
> 1.0 PPM
< 1.0 PPM
< 0.5 PPM
LINEAR REGRESSION
Photo Innova
[CMS] = 0.87 [IN] – 0.35
[CMS] = 0.76 [IN] – 0.01
[CMS] = 0.53 [IN] + 0.24
[CMS] = 0.46 [IN] + 0.22
CORRELATION COEFFICIENT R2
NUMBER OF DATA
Criterion:
0.43
0.37
0.11
0.03
57
85
91
29
Three instruments were used in parallel for ceiling exposure, in ambient air during the last 30 minutes per station
Parameter
Detection principle
●
●
●
●
●
For instrument no3, because of decontamination period (up to 30 minutes), and the build-up of baseline, we stopped its use
after a few tests.
No good correlation was found between the instrument #1 (IN) and instrument #2 (CMS) readings.
In most cases, the CMS readings were less than IN: interference of chemicals and effect of temperature and humidity on CMS
partly explain this fact.
Ceiling exposure evaluation is still a problem in cases where other chemicals are present.
The presence of other chemicals was suspected of affecting the readings.
Concentration
Collection medium
Analysis
FORMALDEHYDE (HCHO)P
Air stream at the top of the heated paraformaldehyde
at 80 °C
0-2.5 ppm (for response curves)
0.6-1.4 ppm (for interference)
XAD-2
Gas chromatography with NPD
PPM
- 30%
0.11 ppm
50%
0.31 ppm
21%
0.11 ppm
INNOVA
MIRAN
CMS
PPM
0.23
2.18
22.7
555
295.4
489
0.85
2.92
35.2
98.1
-0.76
1.44
-0.63
-1.97
8.4
9.0
0.20
1.66
3.08
6.13
<0.2
0.9
<0.2
1.7
<0.2
1.7
<0.2
3.2
<0.2
3.1
8.84
5.2
0.9
2.6
6.5
7.1
0.1
1.0
<0.1
0.8
● Effect: Reading > 2 x limit of quantification
● Interference: Reading – analytical result HCHO > 2 x limit of quantification
Substance
Naphtha VM&P
Ethylbenzene
Butanol
Xylenes
Toluene
Ethanol
Methanol
Phenol
* The instrument does
Effect
INNOVA
Interference
Effect
MIRAN
Interference
+
+
+
+
+
+
+ ***
+
+
+
+
+
+
+
0
+ ***
+
+
0
+
+
+
+
+
+
+
0
+ ***
+
not read below 0.2 ppm or negative.
** The instrument does not
METHODOLOGY
To verify this fact, a study was done in a test chamber where the instruments were exposed to formaldehyde in the
presence of chemicals suspected of interfering with the readings. A fourth instrument, another type of infrared analyzer (Miran with filament of lithium tantalum LiTaO3), was also tested.
●
The response curve of the instruments was checked by generating at least three formaldehyde concentrations
to validate the accuracy and precision of the readings.
●
Tests were repeated at least three times at each concentration.
●
Mixtures (HCHO + chemicals) were generated at well-known concentrations using reference analytical
methods:
CMS
● Accuracy: ratio of the difference between the average of the readings and the analytical results.
● Precision: average of the standard deviations of the reading.
CONCENTRATION / CHEMICALS (TWA)
OR MIXING (INTERFERENCE)
6.1 ppm phenol (5 ppm)
3.4 ppm phenol / 0.56 ppm HCHO
65 ppm methanol (200 ppm)
142 ppm methanol / 0.9 ppm HCHO
141 ppm ethanol (1000 ppm)
130 ppm ethanol / 0.6 ppm HCHO
20 ppm toluene (50 ppm)
43 ppm toluene / 1.3 ppm HCHO
53 ppm naphtha VM&P (300 ppm)
64 ppm naphtha VM&P / 1.4 ppm HCHO
Ambient air
Breathing zone
MIRAN
CMS
Effect *
Interference
PPM
Effect **
Interference
0
+
0
0
+
0
0
+
+ ***
+ ***
0
+
0
0
+
0
0
+
+
+
0
+
+
+
0
+ ***
+
+
read negative.
*** Depending on the chemical’s concentration, there are
incorrect positive readings or interference.
CONCLUSION
●
●
●
TWA exposure can be adequately measured: both methods allow measurements in the worker’s
breathing zone, and are specific to formaldehyde.
Ceiling exposure evaluation is still a problem in cases where other chemicals are present. These four
instruments cannot be used as personal dosimeters.
Several chemicals can induce an effect or interfere with the reading of these instruments.
CHEMICALS
Air stream at the top of the chemical at ambient
temperature
5%-100% of chemicals’ TWA
Charcoal or silica gel
Gas chromatography with FID
IRSST, MAY 1ST 2006