INSTALLATION MANUAL SMART MEMO CRUISE SC-3000 1 I N S T A L L A T I O N M A N U A L CONTENTS CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. PARTS DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. OVERVIEW DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. MAIN ELECTRONIC CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. TOOLS, SAFETY AND INSTALLATION OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. INSTALLATION PROCEDURE (STEP 1-10) Mounting of the actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. Mounting of the flexible cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10. Mounting of the command module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15. Mounting and connections of the electronic module and main wire harness . 16. Connection to speed pulses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16. Connection to the brake switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18. Remaining wire connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19. DIP-switch settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20. Adjustment of the flexible cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21. Function test and road test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22. 2 PARTS LIST••• ITEM. P/N DESCRIPTION . . . . . . . . . . . . . QTY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. ASY2700 WHN3103 ASY0800 OCP0400 MPS2401 PRU2200 SCW1100 SNT0300 SWS0600 MPS2500 MPS2600 SWS1100 MPS2700 OCP0100 OCP0200 MSP0200 MPS2800 MPS2200 MLT0400 MLT3600 OST0600 SCW1000 SWS0400 SNT0200 PNL0300 SCW1400 SCW1200 TCN1100 TCN0601 TCN0700 SWS0900 PRU2300 TCN1000 TCN0500 SNT0400 PRU3500 Electronic Module. . . . . . . . . Wire harness . . . . . . . . . . . . Actuator . . . . . . . . . . . . . . . . Actuator cable . . . . . . . . . . . Bracket - actuator mounting . Bushing - actuator mounting . Bolt - M5x50 mm. . . . . . . . . . Nut - M5 . . . . . . . . . . . . . . . Washer - M6 plain . . . . . . . . Bracket - cable end mounting Bracket - cable mounting . . . Washer - . . . . . . . . . . . . . . . Bracket - . . . . . . . . . . . . . . . Wire loop - 75 mm. . . . . . . . . Wire loop - 100 mm. . . . . . . . Cotter pin. . . . . . . . . . . . . . . Bead chain link - Ø5 mm. . . . Bead chain link - Ø8 mm. . . . Bead chain link - plain . . . . . Bead chain - 9 beads . . . . . . Shrink tube - Ø6x20 mm. . . . Screw M4x12 mm. . . . . . . . . Spring washer M4 . . . . . . . . Nut - M4 plain . . . . . . . . . . . Wire ties . . . . . . . . . . . . . . . . 5x14 - Self tapping screw . . . M6x12 mm. HEX head . . . . . Connector - 4-pin . . . . . . . . . Connector (pink) . . . . . . . . . . Connector (brown) . . . . . . . . Washer - M6 shakeproof . . . Rubber grommet . . . . . . . . . Connector male . . . . . . . . . . Connector female . . . . . . . . . M6-nut . . . . . . . . . . . . . . . . . Connector cover . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . 1. . 1. . 1. . 2. . 4. . 2. . 2. . 4. . 1. . 1. . 1. . 1. . 1. . 1. . 1. . 1. . 1. . 1. . 1. . 1. . 1. . 1. . 2. .10. . 4. . 3. . 1. . 5. . 1. . 3. . 1. . 1. . 1. . 3. . 1. PARTS DIAGRAM 1 2 3 4 19 21 20 5 11 8 6 9 10 7 12 13 14 16 17 18 15 22 24 23 26 27 31 32 25 30 28 33 29 35 34 36 4 WHITE TURQUOISE BLACK GROUND 11 1 5 9 10 BLACK PINK/RED RED/GREEN FIRE WALL 2 RED/BLUE Actuator 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 ORANGE 3 4 18 17 BLUE 12 RED 14 7 YELLOW 6 ORANGE BLACK 15 GREEN 8 4 13 5 Brake Switch Original engine control module OPTION 1. OPTION 2. Speed Pulse Generator BROWN BROWN Command module VIOLETT Fuse Box BLUE Electronic Module OVERVIEW DIAGRAM MAIN ELECTRONIC CONNECTOR 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16 17 18 Blue/red Green/Red Orange Blue Brown Orange Yellow Violet Pink/red Black Turquoise Black Brown Red Green Yellow Black White Actuator Actuator +12 volts Speed pulse Brake switch 1 Command module Command module Command module Actuator Actuator Ground Speed pulse Brake switch 2 Command module Command module (none) Command module Command module 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 Presentation••• Eurocruise is produced to give you relaxed and more comfortable driving of your car. It will work in any vehicle with a +12 volt system. The cruise control requires a command module (not included in this kit) to work. You can choose one from a few different models, just ask your dealer, or ask us for the name of your nearest dealer. Congratulations on this outstanding purchase and many comfortable years of easy driving! 6 Read this first••• Before starting installation: •To operate the cruise controll you need a command module, there is a number of different models to choose from. The command module is an extra accessory and is not included in this kit. Install the command module as described in the manual which comes with the command module. •This cruise control is made for vehicles with +12 volt system only. Safety••• Disconnect the negative wire from the battery. Make sure that You always follow the safety hints in the manual. Do NOT rely on the jack! Always use jack stands when the car is up lifted. On vehicles equipped with AIR BAG the mounting has to be done by an authorized work shop. Safety features••• The cruise controll will shut off when: A. Pushing the OFF button on the command module. B. Depressing the brake pedal. C. Depressing the clutch pedal (clutch switch is mounted). D. Accelerating more than 150% of SET speed. NOTE: If the cruise control still works after trying the A - D alternatives above, You can turn the ignition key OFF, be sure that the steering lock NOT will be activated when driving! Always try the A - D alternatives FIRST! NOTE: The cruise control will not work if a brake bulb is burned out or if the brake fuse blows. NOT: Use cruise control on slippery (wet / icy) roads or in congested traffic. The safety of this product depends on a CORRECT installation. DOUBLE CHECK ALL CONNECTIONS BEFORE TESTING ON ROAD! 7 Tools required••• •Universal screw spanner. •Screwdriver (star quad and plain). •Cutting pliers/nippers. •Electric drilling machine. •Drill steel Ø2 mm, Ø4,5 mm and Ø6 mm. •Jack and a pair of jack stands. •File/sand paper/wire brush. •Ohm/volt-meter. •Measure tape/folding rule. •Set of box spanners/wrenches •Table jaw vice. Installation procedure••• Starting with: 1. Mounting of the actuator. 2. Mounting of the flexible cable. 3. Mounting of the command module. 4. Mounting of electronic module and main wire harness. 5. Connection to speed pulses. 6. Connection to the brake/clutch switches. 7. Remaining wire connections. 8. Mode settings and operation flow chart. 9. Adjustment of the flexible cable. 10. Function test and road test Actuator 1. + - 4. Electronic Module (inside car) 5. 3. 8. Command Module (inside car) Battery 7. Brake Switch (inside car) 6. Actuator Cable Car Speed Sensor (ECM) or Tach Connection 2. 8 1. Mounting of the actuator••• NOTE: The best site for the actuator and flexible cable is away from HEAT and MOISTURE. The actuator must be sited in a position which gives the actuator cable a smooth and wide (not less than 15 cm. radius) circle to it’s connection onto the throttle cable attachment. Try to find a place (atleast 40 cm.) away from high tension leads such as the distributor, ignition coil, ignition wires or alternator. If ”Solid Core” spark plug leads are installed make sure that the flexible cable is mounted away from spark plug leads. •Find out the best site for the actuator and fasten it with the bracket as shown in the picture below. SCW 1100 Bolt M5x50 mm. SWS 0600 Washer M6 plain MPS 2700 Bracket PRU 2200 Bushing ASY 0800 Actuator PRU 2200 Bushing SWS 0600 Washer M6 plain SWS 0400 Spring washer SNT 0300 Nut M5 NOTE! To prevent dust or water to enter the connector, use cable cover -36onto the 4-pin connector and lock ends with cable ties. 4-PIN ACTUATOR CONNECTOR FROM MAIN WIRE HARNESS FROM ACTUATOR CONNECTOR COVER MAIN WIRE HARNESS FROM ACTUATOR Tighten connector cover ends with cable ties to prevent dust and water to enter connection. 9 Examples of suitable locations for the actuator. NOTE! Keep away from high tension leads such as the distributor, ignition coil, ignition wires or alternator. If ”Solid Core” spark plug leads are installed make sure that the flexible cable is mounted away from spark plug leads (at least 40 cm.). 10 2. Mounting of the flexible cable••• There are several ways of mounting the flexible cable to the throttle cable attachment, find out which is the most suitable for your car from the alternatives on next page. CAUTION! Keep cable away from rotating or hot surfaces GENERAL: In many modern vehicles there already is an extra place to attach ”kick down” or cruise control flexible cable. To determate the output lever setting, measure the throttle travel, and adjust the output lever setting so that the look-up travel does not exeed the measured throttle cable travel. For example, if you measure the throttle travel at 1.75 inches, you would set the lever at ”B”. Thus the total travel of the cruise actuator would be 1.58 inches. If you set the lever to ”C”, the cruise travel would equal 1.94 inches which is more than the throttle allowed motion. IMPORTANT! OUTPUT LEVER MM TUM A 31.3 1.25 B 40.3 1.58 C 49.2 1.94 Do not let the actuator pull the throttle to exeed the maximum measured throttle cable travel 11 Cotter pin Adjustment area Washer Actuator cable Washer(bearing) Actuator Pre-Assembled, reference only! Actuator flexible cable 360° angle possibility. Shrink tube (place over bead chain link) 9 Bead chain with chain link Pre-Assembled, reference only! Bead chain connector 12 A. Connect to an attachment point of ”snap-on” model. Bead chain link + bead chain "Snap on" "Snap on" throttle cable Throttle arm •Find a suitible area for the actuator wire bracket and fasten onto the engine. •Adjust the angle on the bracket pointed towards the throttle cable attachment. NOTE! The actuator cable and the original trust cable has to be mounted in parallel. •Put on one of the bead chain links which will fit the bullet connector best on the snap-on connector. •Remove the snap-on arm and place the bead chain link in between the snapon arm and bullet connector. 13 B. Connection with centrum pin bracket. Spring washer Bead chain Bead chain link Screw M4 Nut M4 Nut M4 Throttle cable Bracket Original nut Special washer made for bracket Original washer Note: Leave some space for link movement! •Mount the bead chain link -17, 18- to the bracket -13- as in the picture above. •Remove the nut and washer from the centrum pin and place the special washer -12- and bracket -13- onto it. NOTE: Make sure that the bead chain link has space for movement. 14 C. Connection made with a wire loop. Wire loop Throttle cable Drill hole Ø 2mm. and mount cotter pin to prevent cable from jumping track Throttle cable Wire loop •Choose one suitable wire loop (-14 & -15 ). •Remove the original throttle cable and put it back together with the wire loop. •Drill a Ø 2mm. hole in the throttle wheel and mount the cotterpin -16- to prevent cable from jumping track. 15 D. Connection directly to accelerator pedal. •Run the actuator cable through the fire wall into the driving compartment. •Connect the bead chain link to the foot pedal as shown in the picture. •The cruise will work correctly if the pedal doesen´t pull more then 5-6kg. 3. Mounting of the command module.••• •For installation of the command module, refer to the installation manual provided with command module kit. 16 4. Mounting and connection of the electronic module and main wire harness.••• •Begin with presetting the DIP-Switches on the electronic module as shown on page 20. •Find an accessible area to secure the module, for example behind the panel or console. •Connect the main wire harness contact to the 16-pin connector on the module. •Run the wires to their connection points. NOTE! in case of drilling a new hole through the fire wall it will need a waterproof grommet (32) mounted. Always try to use existing holes to run the wires out through the fire wall. 5. Connection to speed pulses. There are several ways to obtain a speed pulse setting which is the most suitible for your car from the alternatives as follow. A. Original speed pulse generator (ECM). •Locate the connection spot for the engine control module (ECM) and connect the BLUE wire (4) from the main wire harness. To help locate the ECM connection spot, refere to Your vehicle wiring diagram or shop/owners manual. Control unit inside car (ECM) Gearbox Speed sensor Blue wire 17 C. UNIVERSAL SPEED PULSE GENERATOR (not included). •Connect the BLUE wire (4) and the BLACK wire (12) to the loose wires on the speed pulse generator. NOTE: The speed pulse generator is an optional accessory and will come with an installation manual included. Tachometer flexible cable ➠ ➠ BLACK wire (13) Speedpulse generator BLUE wire (4) Gearbox / tachometer connection C. Magnet kit (not included). Maximum 30 cm. •Connect the BLUE wire (4) and the BLACK wire (12) to the connection pins on the speed pulse coil. NOTE: The magnet kit is an extra accessory device and will include an installation maual. REAR SHAFT 18 6. Connection to the brake switch.••• •Connect one of the BROWN wire (5 or 13) from the main wire harness to either brake switch wire. •Connect the other BROWN wire (5 or13) from the main wire harness to the other brake switch wire. NOTE! The cruise control will not work if either of the connections is NOT secured correctly, or if one of the brake lamps is defective. This is a safety feature. Brown wire Brown wire +12 volt Ground Brake light Brown wire Brown wire +12 volt Ground Brake light Relay NOTE: CS-100 (extra accessory clutch switch available). For installation of the clutch switch, refer to the installation manual provided with the clutch switch kit. 19 7. Remaining wire connections.••• A. Connection of the ORANGE wire (3). •Connect the ORANGE wire from the main wire harness to a fused +12 volt wire which only has +12 volt when ignition key is on. NOTE: Be sure that the wire has +12 volt whenever ignition key is on, and not when ignition key is off. Usually You can find such a source under dash or in the fuse box. Source wire Orange wire (from cruise) B. Connection of the GREEN wire (11). •Connect the GREEN wire (12) to metal ground. If possible use an already existing spot to make safe ground. Screew Green wire Car body metal ground 20 8. Mode settings and operation flow chart. 1 2 ON Diagnostic Mode 1 2 ON Calibration Mode 1 2 ON Operation Mode 1 2 ON Diagnostic Mode 1 2 ON 1. Diagnostic Mode 1 2 ON or 2. Calibration Mode 1 2 ON SET SET(+)-- Increase Throttle -- ON/OFF 1 2 ON RES RES(-)-- Decrease Throttle Turn off command module power C1 ON/OFF Turn switch ON C2 SET 5 SET - BRAKE Speed keep on Base gain 1-9 50mph/80 km/h Adjust SET(+) RES(-) Press SET to engage Speed keep on 25mph/40 km/h Press SET to calibrate If C2 complete Command module power OFF 3. Operation Mode (Flow chart displayed in km/h) 1 2 ON ON/OFF LDC ON and Display Resume Speed 80 Turn ON/OFF Switch to ON Position If you want to engage 100km/h Keep speed on 100km/h & press SET key SET 100 Display engage speed Engaged resume speed Display M1 engage speed RES SET Tap up speed 1km/h RES Tap down speed 1km/h M1 80 Fabric programmed memory Hold M1 key more 2sec Then engage speed will be memery in M1 button M2 Fabric programmed memory Hold M1 key more 2sec Then engage speed will be memery in M1 button M1 RES 120 Display M1 speed on LCD Display engage speed Engage M1 speed 120 Tap up speed 1km/h M1 120 SET M1 100 RES 1km/h Tap down speed M2 M2 M2 Brake (cruise drop out) 80 100 Brake (cruise drop out) 21 M2 RES 80 Display M2 speed on LCD Display engage speed Engage M2 speed 80 Tap up speed SET 1km/h Tap down speed RES 1km/h Brake (cruise drop out) 9A. Adjustment of the flexible cable.••• Actuator maximum pull Throttle maximum pull CAUTION! TO PREVENT DAMAGE TO THE ACTUATOR OR THROTTLE, BE SURE TO READ THE FOLLOWING INFORMATION CAREFULLY! Start with enter the diagnostic mode. •Make sure that vehicle is in NEUTRAL! •Turn cruise control OFF. •Set electric module DIP switch at diagnostic mode. •Turn cruise control ON. •Turn IGNITION key ON, do not start engine. 1 2 ON 1 2 ON •Use the diagnostic mode to drive the actuator up to full throttle by pressing the SET button. •Keep holding the SET button and watch the actuator - out put arm should move in jerky steps for around 15 seconds at which point the throttle should be at about 95% of full travel. •Place the throttle in maximum open and adjust the out put arm on the actuator by sliding it to a marked spot (A-C) where both the actuator and throttle are fully open. CAUTION! To avoid damage on the actuator or throttle. The actuator must NOT pull throttle beyond it’s end point. 22 9B. Function test. For test purposes use the test LED on the electronic module. Start with enter the diagnostic mode. •Make sure that vehicle is in NEUTRAL! •Turn cruise control OFF. •Set electric module DIP switch at diagnostic mode. •Turn cruise control ON. •Turn IGNITION key ON, do not start engine. •Press brake pedal - test light should come ON. -If not: Check brake connections. -If still not: Check brake light bulbs to make sure all elements light. •Release brake pedal - test light should go OFF. -If not: Check brake connection. -If still not: Re-check brake light bulbs to make sure they work. •Press SET button on the command module - test light should come ON. -If not: Check command module connections. •Release SET button - test light should go OFF. -If not: Check command module wiring. •Press RES button on the command module - test light should come ON. -If not: Check command module wiring. •Release RES button - test light should go OFF. -If not: Check command module wiring. Speed pulse testing••• To make sure that the cruise control receive speed pulses you will have to: •Set electric module DIP switch at calibration mode. •Accelerate the car and look at the LED on the electric module and the test light should start flashing. -If not: Check speed pulse wiring. 23 10A. Function test and road test.••• For command module UCM-03/04 1. Calibration Mode: 1 2 ON Turn ON/OFF switch to ON position C1 Display C1 on LCD Accelerate up to a speed about 25mph / 40 km/h and press SET. Beep one time, not engage. SET C2 Display C2 on LCD SET Accelerate up to a speed about 50mph / 80 km/h and press SET. The cruise will take over. 5 If you want to change the calibration C2, press brakepedal. If C2 is complete, change command module switch to OFF. - If you need to adjust the cruise sensitivity, press SET (+) or RES (-) untill the cruise keeps a firm and steady speed. The sensitivity can be adjusted from 1-9. 24 10B. Function test and road test.••• For command module UCM-01/05/06/IR-100 1. Calibration Mode: 1 2 ON Turn ON/OFF switch to ON position Accelerate up to a speed about 25mph / 40 km/h and press SET. Beep one time, not engage. SET Accelerate up to a speed about 50mph / 80 km/h and press SET. The cruise will take over and SET beep 5 times to confirm that the cruise sensetivity value is 5. If you need to adjust the cruise sensitivity, press SET (+) or RES (-) untill the cruise keeps a firm and steady speed. The sensitivity can be adjusted from 1-9. Any change of the sensitivity will make the cruise to sound with the same number of beep. If you want to change the calibration C2, press brakepedal. If C2 is complete, change command module switch to OFF. 25 26 80 SET Hold M1 key more 2sec Then engage speed will be memery in M1 button Fabric programmed memory Hold M1 key more 2sec Then engage speed will be memery in M1 button Brake (cruise drop out) M2 M1 Fabric programmed memory RES 1km/h Tap down speed SET 1km/h Tap up speed 100 RES M2 M2 M1 M1 100 80 100 120 Display engage speed Engaged resume speed Display M1 engage speed If you want to engage 100km/h Keep speed on 100km/h & press SET key 80 LDC ON and Display Resume Speed Turn ON/OFF Switch to ON Position ON/OFF 1 2 ON 3. Operation Mode (Flow chart displayed in km/h) RES M1 Brake (cruise drop out) Tap down speed Tap up speed 1km/h RES 1km/h SET 120 Display M1 speed on LCD M2 Display engage speed Engage M1 speed 120 RES M2 Brake (cruise drop out) Tap down speed RES 1km/h Tap up speed SET 1km/h 80 Display M2 speed on LCD Display engage speed Engage M2 speed 80 Explaining of Memory buttons••• •To programe memory M1 or memory M2, press and hold for more than 2 secs. •For ex: Accelerate up to a speed about 50 mph / 80 km/h, press the SET button and lift your foot from the accelerator pedal, the cruise control will now take over. Press and hold memory button M1 for more than 2 secs. You have now programmed M1. •The memory buttons can be reprogrammed unlimited number of times. •The LCD-display that shows the actual speed can vary from the original speedometer. Note! The cruise memory buttons is programmed from factory at 50 mph / 80 km/h and 75 mph / 120 km/h. Road test••• •Start your vehicle and turn on the command module on/off switch. •Accelerate up to a speed about 25 mph / 40 km/h. •Press the SET button and lift your foot from the accelerator pedal, the cruise control will now take over. •Press the brake pedal and the cruise control immediately will shut off. •Once again accelerate your vehicle to about 25 mph / 40 km/h and press the SET button. •Press the clutch pedal and the cruise control immediately will shut off (only manuall gear vehicles). •Once again accelerate your vehicle to about 25 mph / 40 km/h and press the SET button. •Press the SET button and test the tap-up function by giving the SET button five fast pressings. The speed will now increase about 3 mph / 5 km/h (one press on the SET button will make the cruise increase speed about 0,5 mph / 1 km/h. •Now press the RES button and test the tap-down function by give the RES button five fast pressings. The speed will now reduce about 3 mph / 5 km/h (one press on the RES button will make the cruise reduce speed about 0,5 mph / 1 km/h). •Accelerate your vehicle to about 44 mph / 70 km/h and press the SET button. •Press the brake pedal and let the speed reduce to about 25-30 mph / 40-50 km/h and press the RES button. The cruise will now accelerate to 44 mph / 70 km/h as it remembers the speed it had before the brake was depressed. 27 28
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