Non-magnetic
Hardfacing Materials
Non-magnetic Hardfacing Materials
DURUM’s commitment to investing in new technological
advances, as they relate to material science and process
application has resulted in several recent developments that
have demonstrated superior performance in terms of reducing
wear on critical downhole tools while improving consistency in
harsh/aggressive drilling environments.
Primarily, non-magnetic drill collars are used to reduce the
interference of the magnetic fields that may affect dedicated
directional equipment. In respect, DURUM has focused their
efforts towards developing new materials for the hardfacing of
non-magnetic drill collars and stabilizers with the specific intent
of minimizing magnetic survey errors.
Our materials meet the magnetic (relative) permeability
requirements of API specification 7 and have achieved results
below the magnetic field gradient (hot spot) of 0.05 micro
Tesla/100 mm.
Materials for non-magnetic hardfacing include:
-
-
-
DURUM’s production plant in Germany
is ISO 9001 certified. All materials such
PTA Powders
Laser Powders
Flux Cored Wires
All wires and powders are available with or without Fused
Tungsten Carbide, Spherical Tungsten Carbide and extra hard
special carbides to effectively accommodate virtually any
application.
as Flux Cored Wires, Tungsten Carbide
Powders, Stick Electrodes, Oxy-Acetylene
Rods, PTA and HVOF Powders are
analysed and tested before shipping. Our
laboratory is equipped with hardness
tester, particle size analyser (Microtrac),
Spectromax for analysing chemistry
and elements in applied materials, G65
Abrasion Wear Test machine, different
kind of microscopy.
DIN EN ISO 9001:2008
Cert. Reg. No. 01 100 040463
2 | ©2013 DURUM VERSCHLEISS-SCHUTZ GMBH / DURMAT INC.
DURMAT® 437 PTA
PTA powder for Non-Magnetic application
GENERAL CHARACTERISTICS:
DURMAT® 437 PTA is a nickel based PTA metal powder containing
Fused Tungsten Carbide for Non-magnetic applications.
APPLICATION:
For plasma powder surfacing of Non-magnetic drilling tools
PHYSICAL CHARACTERISTICS:
Matrix Hardness:
up to 30 HRc
FTC:2,340 HV
Grain Size:
-160+63µm (others on request)
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (Wt-%):
Ni
Cu
C
B
Si
Fe
FTC
TYPICAL MATRIX CHEMISTRY:
Proprietary Non-Magnetic, crack resistance is good, if adequate
preheat and interpass temperature are applied, together with
slow cooling after welding is completed.
WELDING PARAMETERS:
Please observe all appropriate safety regulations in force. Please
ask for the Welding procedures are available.
General Information: DURUM is an
ISO 9001 certified producer of wear
resistant materials with more than
30 years experience in producing and
applying wear resistant products for
oilfield applications.
DIN EN ISO 9001:2008
Cert. Reg. No. 01 100 040463
Please observe all appropriate
safety regulations in their entirety.
The technical informations given in
this data sheet reflects the present
state of knowledge. They do not
form part of any sales contract
as guaranteed properties of the
delivered materials. Our delivery
and sales conditions apply to all
contracts included.
Rev.: 1.0 (04/2013)
Non-magnetic Hardfacing Materials | 3
DURMAT® 438 PTA
PTA powder for Non-Magnetic application
GENERAL CHARACTERISTICS:
DURMAT 438-PTA is a nickel based PTA metal powder for Nonmagnetic applications.
APPLICATION:
For plasma powder surfacing of special oil & gas tools.
PHYSICAL CHARACTERISTICS:
Hardness:
Melting point:
Density:
Grain Size:
180-230 HB
985 °C
8.45 g/cm³
-160+63 µm
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (Wt-%):
Ni
Cu
C
B
Si
Fe
General Information: DURUM is an
TYPICAL MATRIX CHEMISTRY:
Proprietary Non-Magnetic, crack resistance is good, if adequate
preheat and interpass temperature are applied, together with
slow cooling after welding is completed.
WELDING PARAMETERS:
Please observe all appropriate safety regulations in force. Please
ask for the Welding procedures are available.
ISO 9001 certified producer of wear
resistant materials with more than
30 years experience in producing and
applying wear resistant products for
oilfield applications.
DIN EN ISO 9001:2008
Cert. Reg. No. 01 100 040463
Please observe all appropriate
safety regulations in their entirety.
The technical informations given in
this data sheet reflects the present
state of knowledge. They do not
form part of any sales contract
as guaranteed properties of the
delivered materials. Our delivery
and sales conditions apply to all
contracts included.
Rev.: 1.0 (04/2013)
4 | ©2013 DURUM VERSCHLEISS-SCHUTZ GMBH / DURMAT INC.
DURMAT® 625 PTA
PTA metal powder for corrosion resistant hard-facings
GENERAL CHARACTERISTICS:
DURMAT 625-PTA is high corrosion resistant e.g. in acids with
chloride content or sea water.
Good resistance against abrasion and friction. High ductility.
APPLICATION:
Especially prepared formula for plasma powder surfacing of
Non-magnetic parts. Typical applications are buffer layers on
downhole tools such as drill collars, stabilizers etc.
PHYSICAL CHARACTERISTICS:
Hardness: 210 HV0.1
Density: 8.1 g/cm3
Grain Size: -160 +63 µm
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (Wt-%):
Cr
21
C
0.05
Mo
9.2
Nb
3.5
Fe
3
Ni
bal.
General Information: DURUM is an
ISO 9001 certified producer of wear
resistant materials with more than
30 years experience in producing and
applying wear resistant products for
oilfield applications.
TYPICAL MATRIX CHEMISTRY:
Proprietary Non-Magnetic, crack resistance is good, if adequate
preheat and interpass temperature are applied, together with
slow cooling after welding is completed.
WELDING PARAMETERS:
Please observe all appropriate safety regulations in force. Please
ask for the Welding procedures are available.
DIN EN ISO 9001:2008
Cert. Reg. No. 01 100 040463
Please observe all appropriate
safety regulations in their entirety.
The technical informations given in
this data sheet reflects the present
state of knowledge. They do not
form part of any sales contract
as guaranteed properties of the
delivered materials. Our delivery
and sales conditions apply to all
contracts included.
Rev.: 1.0 (04/2013)
Non-magnetic Hardfacing Materials | 5
DURMAT® 668 PTA
PTA metal powder for non-magnetic overlaying
GENERAL CHARACTERISTICS:
DURMAT® 668 PTA is a crack free PTA powder especially designed
for Non-Magnetic components.
APPLICATION:
• Non-mag drill collars
• Stabilizers
• Build-up worn parts
PHYSICAL CHARACTERISTICS:
Hardness:
Melting point:
Density:
Structure:
Grain Size:
work hardened up-to 500HB
1,310°C
8.0 g/cm³
fully austenitic Mn/Cr type
-160 +63µm (others on request)
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (Wt-%):
Fe-Ni-Mn-Cr-Fe alloyed fully austenitic Mn/Cr alloy with small
primary special carbides for extended wear resistance.
General Information: DURUM is an
ISO 9001 certified producer of wear
resistant materials with more than
30 years experience in producing and
applying wear resistant products for
oilfield applications.
TYPICAL MATRIX CHEMISTRY:
Proprietary Non-Magnetic, crack resistance is good, if adequate
preheat and interpass temperature are applied, together with
slow cooling after welding is completed.
WELDING PARAMETERS:
Please observe all appropriate safety regulations in force. Please
ask for the Welding procedures are available.
DIN EN ISO 9001:2008
Cert. Reg. No. 01 100 040463
Please observe all appropriate
safety regulations in their entirety.
The technical informations given in
this data sheet reflects the present
state of knowledge. They do not
form part of any sales contract
as guaranteed properties of the
delivered materials. Our delivery
and sales conditions apply to all
contracts included.
Rev.: 1.0 (04/2013)
6 | ©2013 DURUM VERSCHLEISS-SCHUTZ GMBH / DURMAT INC.
DURMAT® FD 677
CLASSIFICATIONS: DIN 14700
GENERAL CHARACTERISTICS:
DURMAT® FD 677 is a crack free hard-banding wire designed for
Non-Mag components.
DURMAT® FD 677 is a fully austenitic Mn-Cr-type of Flux Cored
Wire with especially designed carbides for improved wear
resistance. The stainless and non-magnetic overlay can harden
up to 500 HB. The deposits resist high shrinkage and impact
stresses.
APPLICATION:
Non-magnetic base materials such as non-mag drill collars,
stabilizers and other related components. Very good wear
resistance due to the embedded special carbides.
HARDNESS:
General Information: DURUM is an
40 HRc
ISO 9001 certified producer of wear
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (Wt-%):
C
<2
Si
<2
Mn
< 25
Cr
< 25
Ni
< 10
Mo
<5
V
< 20
Fe
bal.
WELDING PARAMETERS:
DIA. MM
INCH
VOLTAGE
AMPS
1.6
1/16
20 - 26
180 - 220
2.0
5/64
22 - 26
220 - 250
2.4
3/32
24 -27
260 - 300
COILING:
Coil „S“ = 15 KGs
coil „B“ = 25 KGs
pay off pack = 250 KGs
resistant materials with more than
30 years experience in producing and
applying wear resistant products for
oilfield applications.
DIN EN ISO 9001:2008
Cert. Reg. No. 01 100 040463
Please observe all appropriate
safety regulations in their entirety.
The technical informations given in
this data sheet reflects the present
state of knowledge. They do not
form part of any sales contract
as guaranteed properties of the
delivered materials. Our delivery
and sales conditions apply to all
contracts included.
Rev.: 1.0 (04/2013)
Non-magnetic Hardfacing Materials | 7
DURMAT® FD 777
Flux- Cored Wire DIN EN 14700
GENERAL CHARACTERISTICS:
DURMAT® FD 777 is a Flux-Cored Wire containing approx. 50% 65 % Fused Tungsten Carbide in an austenitic NiCu-matrix.
The alloy is providing a wear resistant, Non-magnetic overlay.
PHYSICAL CHARACTERISTICS:
Hardness of FTC:
>2,200 HV0.1
Hardness of Matrix: 400-540 HV0.1
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (Wt-%):
FTC
50-65
Cu
< 35
B
<5
NI
bal.
Si
<5
C
<1
WELDING PARAMETERS:
DIA. MM
INCH
VOLTAGE
AMPS
1.6
1/16
18 - 20
160 - 180
General Information: DURUM is an
ISO 9001 certified producer of wear
resistant materials with more than
30 years experience in producing and
TYPICAL MATRIX CHEMISTRY:
applying wear resistant products for
oilfield applications.
Proprietary Non-Magnetic, crack resistance is good, if adequate
preheat and interpass temperature are applied, together with
slow cooling after welding is completed.
COILING:
Coil „S“ = 15 KGs
coil „B“ = 25 KGs
PATENT PENDING
8 | ©2013 DURUM VERSCHLEISS-SCHUTZ GMBH / DURMAT INC.
pay off pack = 250 KGs
DIN EN ISO 9001:2008
Cert. Reg. No. 01 100 040463
Please observe all appropriate
safety regulations in their entirety.
The technical informations given in
this data sheet reflects the present
state of knowledge. They do not
form part of any sales contract
as guaranteed properties of the
delivered materials. Our delivery
and sales conditions apply to all
contracts included.
Rev.: 1.0 (04/2013)
DURMAT® FD 1744
Flux- Cored Wire DIN EN 14700 for Non-magnetic application
GENERAL CHARACTERISTICS:
DURMAT FD 1744 is a Flux-Cored Wire specifically designed for
Non-magnetic applications.
The alloy has good corrosion resistance, especially in seawater
and caustic environments.
PHYSICAL CHARACTERISTICS:
Hardness:
30 HRC
TYPICAL CHEMICAL COMPOSITION OF WELD METAL (Wt-%):
Mn
Cu
B
Ni
Si
C
WELDING PARAMETERS:
DIA. MM
INCH
VOLTAGE
AMPS
1.6
1/16
18 - 20
160 - 180
30 years experience in producing and
Proprietary Non-Magnetic, crack resistance is good, if adequate
preheat and interpass temperature are applied, together with
slow cooling after welding is completed.
applying wear resistant products for
oilfield applications.
DIN EN ISO 9001:2008
Cert. Reg. No. 01 100 040463
COILING:
PATENT PENDING
ISO 9001 certified producer of wear
resistant materials with more than
TYPICAL MATRIX CHEMISTRY:
Coil „S“ = 15 KGs
General Information: DURUM is an
coil „B“ = 25 KGs
pay off pack = 250 KGs
Please observe all appropriate
safety regulations in their entirety.
The technical informations given in
this data sheet reflects the present
state of knowledge. They do not
form part of any sales contract
as guaranteed properties of the
delivered materials. Our delivery
and sales conditions apply to all
contracts included.
Rev.: 1.0 (04/2013)
Non-magnetic Hardfacing Materials | 9
DURWELD 300 PTA
As a result of more than 15 years of in-house development and use, we have now introduced a
durable, reliable, mobile PTA machine into the market.
The cost-efficient PTA welding system DURWELD 300 is equipped with a powerful water cooling
unit and can be operated manually or, optionally, with external manipulation devices using CNC or
robotic interfaces.
Developed and manufactured by DURUM in Germany, the mobile plasma powder cladding system
DURWELD 300 can also be supplied with an interface for connection to a robot system.
DURWELD 300 - Mobile PTA-System
Pilot arc current:
2 - 170A (120A 100% Duty Cycle )
Main arc current:
2 - 300A (190A 100% Duty Cycle )
Voltage supply:
3x400V + N ±10%
Supply frequency:
50/60 Hz
Max power consumption:
16 KVA
Open-circuit V main inverter:
92V
Open-circuit V pilot inverter:
89V
Supply fuse:
16 A
Degree of protection:
IP 23
Plasma gas adjustment:
manual flow meter, 0.2-5 l/min
Shielding gas adjustment:
manual flow meter, 0.2-15 l/min
Transport gas adjustment:
manual flow meter, 0.2-15 l/min
Recommended (max) gas inlet pressure:
1 bar (1.5 bars)
Dimensions ( L x W x H):
68 x 60 x 120 cm
Weight:
104 kg
4,5KW Chiller unit
Can be used for TIG or Stick welding
Available with CNC- or Robot interface
PTA Torch PT 150M
PTA Torch PT 300AUT i
Construction:
manual hand held torch
Construction:
Max current:
150A (100A 100% Duty Cycle)
Max current:
Powder flow rate:
3 - 40 g/min (depending on powder density)
Weight without hose pack:
Description:
300A (200A at 100% Duty Cycle)
Powder flow rate:
10 - 80 g/min (depending on powder density)
Description:
powder machine torch for inner coatings
of parts with diameter > 80mm, available
in four different lengths (models):
500mm(S), 1000mm(M), 1500mm(L)mm
0.5 kg
liquid cooled powder handheld torch
horizontal
Other lengths on request
Built on request, please ask for delivery time
10 | ©2013 DURUM VERSCHLEISS-SCHUTZ GMBH / DURMAT INC.
PTA Equipment
PTA Torch PT 300M
Construction:
manual hand held torch
Max current:
300A (200A 100% Duty Cycle)
Powder flow rate:
3 - 80 g/min (depending on powder density)
Weight without hose pack:
Description:
0.7 kg
liquid cooled powder handheld torch
PTA Torch PT 300AUT
Construction:
vertical
Max current:
Powder flow rate:
300A (200A 100% Duty Cycle)
3 - 80 g/min (depending on powder density)
Weight without hose pack:
Description:
0.8 kg
liquid cooled powder machine torch for
high duty applications
PTA Torch PT 400AUT
Construction:
Max current:
Powder flow rate:
Weight without hose pack:
Description:
vertical
350A (300A 100% Duty Cycle)
3 - 140 g/min (depending on powder density)
0.9 kg
liquid cooled powder machine torch for
high duty applications
Powder Feeder PFU 4:
Carrier gas:
Carrier gas flow rate:
Powder reservoir:
Dimensions (L x W x H):
Powder feed rate*:
Container size:
Gas pressure:
Power consumption:
Weight:
Ar, Ar-H2
0 - 4 l/min
2.3 l
310 x 170 x 470 mm
2-200 g/min
2.3 l
max. 2 bar
max. 1 A
6 kg
Feeding rate step controlled via feeding wheel speed directly from inverter PLC
* Depending on feeding wheel configuration, torch, anode and powder density
Two PFU 4 can be driven in parallel (only by power sources with the optional second
motor control card) for applications that require feeding of different powders in the
weld pool: i.e. matrix and carbides.
Non-magnetic Hardfacing Materials | 11
DURUM‘s concept of providing the right products for the right application
has resulted in the most complete and flexible range of products available
on the market today.
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©2013 DURUM VERSCHLEISS-SCHUTZ GMBH / DURMAT INC.
Rev. 1.0 (04/2013)