w w w . j e t al o n. c o m CR-288 Concentration Monitor Implementations FEOL (Front End of Line): SC1, SC2, and HF Summary: CR-288 enables real-time in-line highly precise monitoring of SC1 (Ammonium Hydroxide and Hydrogen Peroxide), SC2 (Hydrochloric acid and Hydrogen Peroxide), and HF (Hydrofluoric Acid) levels at front end of line (FEOL) wafer processing. Business Need: The temperature and concentration of SC1, SC2, and The CR-288 concentration sensor features materials and design compatible with ultrahigh purity and caustic chemicals. HF directly impact product yield. Process Engineers rely on grab samples and laboratory analyses for information on liquid-chemical concentration with a significant opportunity cost because this method is neither done in real time nor continuously. Although it is accurate, it does not provide the benefits of point of use (POU) sensors. Contents Summary Business Need CR-288 Benefits Case Study: SC1 Blending Case Study: HF Testing Realized Performance Data POU sensors allow liquid chemicals to be adjusted, controlled, and monitored in-line, with immediate fault detection results. Tool failure modes can be identified and addressed, resulting in increased tool uptime and productivity. Liquid-chemical waste is reduced, lowering treatment and disposal costs. To realize these benefits, the POU sensor must be highperformance, integrated easily, and reliable. CR-288 Benefits Because it measures temperature and concentration in-line, CR-288 offers multiple benefits over other test methods. Specifically: Jetalon Solutions Inc. 3343 Vincent Road, Suite B Pleasant Hill CA 94523 Phone: 925.274.1288 Fax: 800.878.2311 www.jetalon.com Chemical concentrations are measured in real time at point of use. Chemical mixture concentrations are monitored and controlled for each wafer in single wafer processing. Batch-to-batch chemical consistency is monitored and controlled for batch wafer processing. The high degree of accuracy, simplified calibration, and temperature corrections, enables greater process control with a “set it and forget it” track record The accuracy enables greater etch rate control for SEMI FEOL and BEOL chemistry, increasing yield and decreasing waste. The flowcell footprint is only 3” x 2” x 4” (l x w x h) and is available in a variety of end connections providing flexible installation options. www.jetalon.com Case Study: SC1 Blending 1.35110 SC1 Blender Repeatability Hydrogen Peroxide + Ammonium Hydroxide 1.33400 1.33395 SC1 Index of Refraction The SC1 and H2O2:NH4OH mixture concentrations are plotted as a function of time. CR-288 resolution is better than ±0.005% by weight. The graph illustrates the repeatability of the SC1 blender (blue line) and the repeatability of CR-288 to measure the H2O2:NH4OH mixture. . 1.33405 1.35100 SC1: 40:80:1500 SC1: 40:80:1500 1.35090 1.33390 1.35080 1.33385 1.33380 1.35070 1.33375 1.35060 1.33370 1.35050 1.33365 1.35040 1.33360 SC1: 40:67.8:2300 SC1: 40:67.8:2300 1.33355 Hydrogen Peroxide/Ammonia Mix Index of Refraction This graph demonstrates realtime measurements of blending of SC1 Hydrogen Peroxide (H2O2), Ammonium Hydroxide (NH4OH), and water (H2O). 1.35030 0.00 1.00 2.00 3.00 4.00 5.00 6.00 Time (minutes) Case Study: HF Blending (500:1 and 50:1) 1.3332 1.3330 1.3328 1.3326 1.3324 Test HF blender Quick Start/ Stop 1.3322 Increase HF concentration to 50:1 Realized Performance Data in weight %: 1.3320 SC1 resolution: ± 0.004% 1.3318 SC2 resolution: ± 0.004% Blending Starts for 500:1 HF H2O CR-288 Index of Refraction This graph demonstrates CR288’s capability to measure HF (50:1) and HF (5001:1) blending. CR-288 Index of Refraction is plotted as a function of time for HF (500:1) and HF (50:1) blending. CR-288 measures the entire range of HF from 49% to HF (1000:1) with high resolution and fast response time. Blender PID Control Starts 0 200 400 600 800 1000 1200 Time (Seconds) HF resolution: ± 0.004% Jetalon Solutions Inc. 925-274-1288 CR-288 CS FEOL V1.0 © 2010 1400
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