InnoCeil (15910-16728-17012-20420) installation manual

INSTALLATION GUIDE
Contents
Product Information
Installation preparation
Installation
Trouble Shooting
Warranty
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02-06
07-08
09-10
11-12
13-14
INFORMATION CONTAINED ON THIS
DOCUMENT IS THE COPYRIGHT OF INNOWOOD AUSTRALIA PTY LTD. USE OR
COPYING OF THIS DOCUMENT IN WHOLE
OR IN PART WITHOUT THE WRITTEN PERMISSION OF INNOWOOD AUSTRALIA IS
NOT PERMITTED.
InnoCeil
Your ‘green’ modular ceiling system choice
InnoCeil is a high performing, composite timber,
moudular ceiling system designed for indoor and outdoor commercial or residential application. InnoCeil’s
unique flexibility solves many of the design challenges
that traditional building materials are unable to meet.
Available in a range of colours, profiles and sizes,
InnoCeil’s modular ceiling panels can also be custom
designed to meet the design specifications created
by your architect or designer.
“InnoWood composite wood building products used in PTW’s Wharf 8/9 project contain
a percentage of recycled wood and can be extruded like metal and are easy to manipulate.
It is water and fire resistant, cost effective and has the appearance of natural timber.”
- PTW Architects
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InnoCeil
Composite timber ceiling is an innovative, contemporary, eco-friendly
and energy saving timber alternative that ticks all the right boxes in
terms of sustainability:
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Non-toxic
Non polluting
100% recyclable
Low VOC emissions
Minimal waste produced in the fixing process
Optimises comfort, productivity & functionality inside the home or business.When installed inside a home or business, InnoCeil’s composite
timber modular ceiling system offers a range of additional benefits designed to optimise comfort, workplace productivity and functionality:
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Maximises sound absorbency, natural light & air quality
Balanced light diffusion to reduce the potential for glare
Excellent acoustic & noise reduction qualities
CL15910
CL16728
CL20420
CL17012
159mmx10mm
167mmx28mm
204mmx20mm
170mmx12mm
*WC15910
*WC16728
*WC20420
*WC17012
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*Also can be used for internal lining.
#This item is non-stocked, minimum order quantity is required, please contact InnoWood
for further information.
InnoCeil - the appearance of natural timber minus the challenges of natural timber
Made from composite wood material, InnoCeil offers a range
of benefits over natural timber:
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Durable & long lasting
Low maintenance
Cost effetctive
Lightweight but strong
Ability to replace ceiling panels as necessary (long-term cost effectiveness)
the incorporation of lighting fixtures, electricals & sprinkler systems
No protective coating required for indoor use
Will not crack, rot, split or generate mould & mildew
Termite, water & UV resistant
Fire retardant
Minimal moisture absorbance
Quick & easy to install using INNOWOOD’s concealed panel pin & clip system
May be used as an internal lining alternative
Flexibility to achieve a perfectly flat finish or shaped into curves or arches
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Application
“the ideal modular ceiling system for commercial & residential applications”
InnoCeil’s range of composite timber ceiling products and systems are designed to suit
any commercial or residential ceiling or enhance the interior or exterior of a range of
building projects, Including:
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Commercial or home theatres
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Hospitals & churches
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School classrooms & university lecture halls
•Libraries
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Offices
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Aquatic & art centres/galleries
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Clubs & gymnasiums
•Restaurants
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Commercial showrooms
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Hotel lobbies & shopping complexes,
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Boardrooms, halls & auditoriums
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Balconies & walkways
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Any highly reverberant area
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Color & finish
InnoCeil has a look and feel that is very similar to natural timber. Supplied with a smooth
or brushed surface finish, your InnoCeil product is available in your choice of a wide
range of natural wood grain timber colours. InnoCeil mill finish is available in a variaty of
standard natural wood grain colors.
spotted gum
weathered wood
western
red cedar
teak
iron bark
Note:
*Other colors are also available
upon request.
*Actual colors may vary from the
color on your screen due to monitor
color restrictions.
antique white
ebony
matt white
Tool
InnoCeil can be worked with ordinary woodwoking tools:
Tape measure, level and chalk line, carpenter square, electrical saw,cordless drill & driver.
Cutting and drilling will produce some dust and it
is good practice to work in a well-ventilated place
and to wear protective safety equipment.
Specification
Profile
Reqd.LM/m2
Mass / m
Mass / m2
Standard
Length
CL15910
6.3lm
0.81KG
5.10kg
4.5m
CL16728
6.0lm
0.91KG
5.46kg
4.5m
CL17012
5.9lm
1.27KG
7.49kg
4.5m
CL20420
4.9lm
0.94KG
4.61kg
4.5m
Note: *Other lengths are also available upon request.
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Installations -preparation
“InnoWood ceiling has been designed for beauty as well as its ease of installation. ”
Use Professionals
However, to ensure long- term performance, we recommend that a professional trade person carry out
the installation. The installation MUST be carried out in
accordance with these instructions including the use
of all trims and accessories.
InnoWood ceiling must be supported by a code compliant substructure.
InnoWood ceiling products are ideal for renovation.
Note: InnoCeil is NOT intended to use for any loadbearing purpose.
Site storage & Handling
InnoCeil should not be stored in the open or covered
wrapped with plastic sheet, InnoCeil is finish product,
do not dump or dropped when loading or unloading.
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InnoCeil boards should be carried on its edge, for
better support.
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When removing InnoCeil boards, do not slide boards
against each other, lift the boards and set them down.
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InnoCeil boards should be unpacked, stored in dry
and flat surface supported at 600mm centre.
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When handling InnoCeil boards take care to minimize scratches, nicks or to prevent damage the boards.
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InnoCeil board should store under cover until ready
to install.
Thermal Movement
Any wood based products will expand and contract
slightly with changes in temperature, the amount of
expansion varies according to the amount of changes of temperature. Although thermal movements are
reversible, these movements due to temperature
change may vary by up to 2mm per meter during the
installation process.
Innowood boards that have been exposed to the direct sun for several hours, prior to installation will have
expanded more than those boards left in the shade.
When installed, the hotter boards will contract more
than the cooler boards that were left in the shade prior
to installation. It is important to maintain an average
consistent temperature for all the boards as it is being
installed.
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Framing
Framing Construction Requirement
Innowood ceiling may be fixed to timber or steel framing members or to a proprietary batten system. Spacing for InnoWood ceiling is nominally set at 450mm600mm centres. Structural members must have a
face not less than 45mm for timber and 38 mm for
steel. Where members are less than the required minimum face-width under a joint, sufficient landing must
be provided by fixing an additional member.
Note: InnoCeil can also be installed with two-way
suspended grid or even an exsisting plaster board
ceiling.
Timber & Steel Framing
Timber members to Innoceil to be fixed must:
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comply with AS1684: Timber Framing Code.
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be adequately seasoned to minimize shrinkage and
associated building movement.
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be spaced at less than 600mm centres.
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have a fixing surface which is more than 45mm.
Steel members to Innoceil to be fixed must comply with
AS/NZS 4600: Cold-Formed Steel Structure or AS 3623: Domestic Metal Framing.
• where steel framing members are specified, use only
corrosion resistant galvanized steel framing. Specific instructions for fixing to steel frames are included where appropriate.
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steel members must be spaced at no more than 600
mm centres.
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it must also have a minimum fixing surface of no less
than 38mm.
Fire resistance
Innowood products have been tested and passed the
Early Fire Hazard Property criteria in compliance with
AS/NZS 1530.3 and AS/NZS 3837. They are deemed
a Group 2 Material in accordance with the Building
Code of Australia (BCA), Volume 1, Specification A2.4;
Fire Hazard Properties.
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Installation
“InnoWood ceiling has been designed for beauty as well as its ease of installation. ”
Two-way suspended grid ceiling
To avoid deflection due to weight the spacing should not be more than 600mm.
1.
Remove existing old ceiling board if necessary.
2.
Carefully trim Innoceil board to desired
length.
3.
Use screws ( suitable to back structure) to
fix the board onto additional batten if necessary.
Note: InnoCeil is NOT intended for use as
any load- bearing members.
Grid ceiling system
Shiplap system cl17012 (cl16728/cl15910/cl20420)
Optional batten available fs06515
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Direct fix to batten
To avoid deflection due to weight the spacing should not be more than 600mm.
Structure system
batten fixing system
Shiplap system CL20420 (cl16728/cl15910/cl17012)
End finish:
Glue innowood batten onto the
end of the ceiling board.
Optional Inno-batten available
FS03009
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Physical Properties
Serviceability
InnoCeil is a wood composite material,
which lies within the category of Reconstituted Wood-Based Panels.
InnoCeil has been tested to and complies
with AS/NZS 4266: Reconstituted Wood-Base
Products Methods of Tests.
Innowood Australia Pty Ltd ceiling materials will perform for the serviceability life of
the building, if installed in accordance with
the installation methods described in the
Innowood Australia Pty Ltd Manuals and/or
the specifications of an Innowood approved
proprietary fixing system and are appropriately maintained.
For information on the physical properties
and the material safety data sheets, please
contact InnoWood.
Care & Maintenance
“INNOWOOD product is a low-maintenance material.”
General Cleaning
INNOWOOD is an advanced composite material does not splinter, mildew, is water, fire
resistance and termite proof. It is also simple
and easy to maintain.
INNOWOOD product is a low-maintenance
material; composite wood requires simple
care and handling to ensure lasting integrity. We recommend conducting 6 monthly
inspections.
It is best to complete cleaning when the
board surface is cool to prevent cleaners
from drying/evaporating on the board surface. Many stains can be cleaned with soap
and water, normal procedure as following:
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Immediately wipe the spot stain area
and remove as much of the spill as possible.
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If the spill consists of an abrasive substance, blot the spill. Do not rub.
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Soak the stained area with warm water and blot up with a soft towel.
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If the stain is still evident, mix a solution
of mild dishwashing detergent and warm
water in a small bucket.
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Using a clean towel or soft sponge,
apply the soapy solution to the stain and allow to stand for 3 minutes.
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After the stain has soaked wipe with a
clean towel or sponge.
If the stains have set on material and can’t
be removed by soap and water, is recommend use “Methylated Spirit (mix ratio 3:7) or
IntergrainReviva (mix ratio 1.:4)”, to remove
heavy stains, an application of diluted sprit
or Reviva (follow instructions as stated on
packaging) rub lightly on effected area and
wash down with clean water. Please note
Reviva will lighten the colour of the boards.
Trouble shooting
General dirt and debris
Disposal of Innoceil offcuts
Spray with a hose to remove surface debris. Use warm soapy water and a soft-bristled brush to clear dirt and/or debris from
grooves or contours. Pressure wash to remove more stubborn stains.
Spray with a hose to remove surface debris. Use warm soapy water and a soft-bristled brush to clear dirt and/or debris from
grooves or contours. Pressure wash to remove more stubborn stains.
Safely dispose of Innowood cladding as
per local legislation.
Oil,grease,food and drink
Remove and wipe as soon as possible. Spray
with a hose and use warm soapy water and
a soft-bristled brush. Pressure wash to more
stubborn stains. Any surface stain that has
been absorbed can be easily removed with
a light, progressive sanding.
Ice and snow
Use a plastic shovel or broom to remove
snow. Use rock salt or calcium chloride to
melt ice.
Rust stains and engrained dirt
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Do not burn.
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Treat as construction waste.
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If unsure, consult your local governing body/ council.
Scuffs, surface indents and
marks
Sanding should only be used for very stubborn stains and to a maximum depth of
0.5mm. Most marks blend naturally after
certain period. Please note: All timber
based products will release tannins but
these will naturally stabilise after approximately 12 weeks, depending on the temperature, UV and exposure to rain.
Cleaning products containing Oxalic or
Phosphoric Acid can be used but DO NOT
use bleach as this will lighten the cladding.
With any cleaning product, test it on a small,
inconspicuous area first, following manufacturer’s instructions.
These Guidelines are subject to modifications without notice. Drawings & sketches
are for illustration purpose only. Purchasers should verify whether any changes
to specifications or applications or otherwise have been made since this literature
was issued. This installation manual is only suited for conventional timber or metal
framing systems. Please contact us for any other installation method.
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Warranty
INNOWOOD AUSTRALIA PTY LTD (“INNOWOOD”)
warranty is valid from date of purchase. The warranty is not transferable and applies only to the
original purchaser of the INNOWOOD products
(Product), subject to compliance with the conditions of Warranty below:
1. For a period of 7 years from date of purchase,
INNOWOOD warrants that the Products are resistant to cracking, splitting, swelling or rotting, flaking, splinters or peeling, water and moisture and
to termites.
2. For a period of 7 years from the date of purchase, INNOWOOD warrants that the Products
will be free from contains material defects in materials or workmanship except such defects as
are normally regarded as being commercially
acceptable including reasonable variations in
colour, texture and tolerances.
3. For a period of 12 months from the date of purchase, INNOWOOD warrant that the accessories
supplied by INNOWOOD will be free from defects
due to workmanship and or manufacture.
4. INNOWOOD warrants that the Products sold
will be reasonably fit for their intended purpose.
Condition
INNOWOOD will not be liable for breach of this
warranty unless the claimant provides proof of
purchase and full payment of the Products invoice and claim is made in writing giving full details of the complaint to INNOWOOD at the address set out below.
INNOWOOD will not liable for breach of this warranty unless the claim is made within 7 days of
the claimant becoming aware of a suspected or
likely defect in the Product. The claimant is responsible for the costs of claiming under this warranty including:
1. the costs of writing and posting the warranty
claim letter;
2. any other communication made by the customer to INNOWOOD including the costs of
phone calls;
3. the labour and freight costs associated with removing the Product and replacing it;
4. a restocking and handling charge of 15% of
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the invoice value except where:
a. the wrong goods were delivered by INNOWOOD,
in which case there will be no restocking or handling
charge; and
b. the Products are in an undamaged or unsoiled
condition and in the original packaging, unless with
the prior written consent of INNOWOOD.
Upon receipt of a claim, INNOWOOD reserves the
right to check and inspect the Product. INNOWOOD
will inform claimant by writhing within 60 days after
inspection, whether the Product is defective under
the terms of this warranty.
If INNOWOOD determines that the Product is defective under the terms of this warranty, INNOWOOD
will, at its election:
1. repair or replacement the Product or part of it
with the same or equivalent Product: or
2. pay for the cost of the replacement: or
3. refund the amount paid for the affected Product.
If INNOWOOD determines that the Product is not
defective under the terms of this warranty, the
claimant shall promptly reimburse INNOWOOD for
the costs of investigation and repair, if any, incurred
by INNOWOOD.
Limitation
1. The Product is subject to natural variation in finish as part of the manufacturing process. The purchaser or their installer/builder is responsible for inspecting, prior to installation, the colour, finish and
size of the Product, identifying whether the Product
has any other defect or manufacturing fault, and
for ensuring the Product meets surface appearance
and product specification requirements. Subject to
the terms of this warranty, INNOWOOD is not liable
for claims made after the installation of the Product
that relate to surface appearance and product
specification.
2. The Product must be installed and maintained
strictly in accordance with the relevant INNOWOOD
guidelines current at the time of installation and must
be installed in conjunction with the components or
products specified in the guidelines. To obtain copies of the guidelines go to www.innowood.com or
contact INNOWOOD on 1300 787 717.
3. The product must be coated if use in outdoor
and maintained strictly in accordance with the
relevant INNOWOOD Coating guidelines current
at the time of coating the Product. To obtain
copies of the guidelines go to www.innowood.
com or contact INNOWOOD on 1300 787 717.
4. INNOWOOD will not be responsible for damage to the Product if the project designed and
constructed is not in strict compliance with all relevant provisions of the current Building Code of
Australia regulations and standards.
5. INNOWOOD will not be liable for defects
caused by any third party’s action, negligence,
handling or storage of the Products. INNOWOOD
is also not liable for any loss, damage or expenses
suffered by any third party however such losses or
expenses are caused.
6. Except as specified in this document and the
Australian Consumer Law and to the fullest extent permitted by law:
a. INNOWOOD will not be liable for any claim relating to damage or defects arising from transportation unless the claim is made within 7 days
after receipt of the Product.;
b. INNOWOOD will not be liable for any claims
made after the installation of the Product that relate to surface appearance and product specification or from defects in materials or workmanship.
c. INNOWOOD will not be liable for any claims
if the Product is not used, assembled and/or installed and maintained in accordance with the
relevant INNOWOOD guidelines.
d. INNOWOOD will not be liable for any loss or
damage (whether direct, indirect, consequential
contingent or special) including personal injury,
property damage, loss of profits, revenue, savings, labour, material or other costs, claims, damages or expenses, however caused, including
from breach of this warranty;
e. INNOWOOD will not be liable for any claims,
damages or defects arising from or in any way
attributable to poor workmanship, poor design
or detailing, settlement, or structure movement
and/or movement of materials to which the
Product is attached;
7. In the circumstances where the Australian
Consumer Law does not apply in respect of the
purchase of the Product, if meet a claim under
this warranty involve re-coating of Product, there
may be slight colour differences between the
original and replacement Product due to the
effects of weathering and variations in materials
over time and INNOWOOD is not liable for any
such colour differences.
NO OTHER WARRANTIES:
This warranty does not cover:
1. Discoloration or other damage to the Product
caused by air pollution, exposure to harmful chemicals, or normal weathering from the elements, normal weathering is defined as exposure to sunlight
and extremes of weather and atmosphere which
will cause any coloured surface to gradually fade,
chalk, or accumulate dirt or stains. The severity of
any condition depends on the geographical location of the product, the cleanliness of the air in
the area, and many other influences over which INNOWOOD has no control;
2. Damage by storm, tempest, acts of God, growth
of mould, mildew, fungi, bacteria, or any other organism on the surface of the Product, or any other cause beyond the reasonable control of INNOWOOD;
3. Growth of mould, mildew, fungi, bacteria or any
organism on any product surface of the Product
(whether on exposed or unexposed surfaces).
4. Variations in embossing patterns;
5. Variations in colour in different production runs or
batches.
6. Small bubbles/ blemishes on the surface of the
Product
7. Labour or Freight including costs associated with
removing the defective Innowood or replacing it.
INNOWOOD reserves the right without notice to
discontinue or modify any of its Products, including the colour, and INNOWOOD shall not be liable
in the event the replacement Product may vary in
colour or gloss in comparison to the original Product. If INNOWOOD replaces any Product under this
warranty, it may substitute Products designated by
INNOWOOD to be of comparable quality or value in
the event that the Product initially installed has been
discontinued or modified. Except as specifically set
out in this warranty, any term, representation, condition or warranty in respect of the quality, condition
or description of the Product whether implied by
statute, common law, trade usage, custom or otherwise is hereby expressly excluded. To extent that
legislation imposes warranties or impose obligations
upon INNOWOOOD which cannot be excluded, restricted or modified, this warranty must be read subject to those statutory provisions to the extent that
they apply.
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