CABLE HOOK AND V-RUNG REPLACEMENT READ THESE INSTRUCTIONS COMPLETELY BEFORE YOU START. IF YOU DON’T UNDERSTAND THESE INSTRUCTIONS, PLEASE CALL 800-453-1192 FOR ASSISTANCE Procedure for replacing the cable hook and v-rung on Little Giant Ladder Systems Extention ladders. 1. Failure to comply with all instructions may result in serious injury. 2. Make sure this kit is compatible with your ladder. If you have any questions concerning the use of this kit on Little Giant Ladder Systems products, call 800-453-1192 for assistance. 3. Before installing this kit, identify all kit components. If any components are missing or damaged, please contact Customer Care. Do not substitute any components. 4. Inspect the ladder before installing this kit. Repair or replace any damaged or missing ladder parts before using the ladder. Use only Little Giant Ladder Systems repair or replacement parts. If you are unable to repair it, discard the ladder. COMPONENTS IN KIT TOOLS NEEDED (1) CABLE HOOK AND V-RUNG ASSEMBLY DRILL 3/16” DRILL BIT (8) BOLTS (8) LOCK NUTS (8) WASHERS (2) 7/16” WRENCH HAMMER 3/16” PUNCH CHISEL NOTE: IF ANY OTHER PART OF THE LADDER IS DAMAGED BEFORE OR DURING THE PROCESS OF INSTALLING AND/OR REPAIRING, DISCARD THE LADDER OR CONTACT CUSTOMER CARE FOR INSTRUCTIONS. DO NOT USE A DAMAGED LADDER! 56407 v2 4.14 (1) 1. Identify the v-rung that needs to be replaced. 2. Using a drill and 3/16” bit, drill through the head of the rivet holding the v-rung in place. 3. Using a hammer and chisel, tap off the rivet head. 4. Using a hammer and 3/16” punch, remove the remaining rivet. 5. Repeat steps 2-5 on remaining rivets. 6. Repeat steps 2-5 on the rivets located on the other side of the ladder. 56407 v2 4.14 (2) (2) 7/16” Wrenches 7. Using (2) 7/16” wrenches, loosen the bolts and lock nuts that are holding the v-rung into place. 8. Completely remove the bolt, spacer and lock nut, set aside. 9. Repeat steps 7 and 8 on opposite side of v-rung. 10. Completely remove existing v-rung and discard. 11. Insert new v-rung, included in kit. Make sure to line up the holes on the v-rung to the correlating holes on the ladder. 12. Insert existing bolt, spacer and lock nuts as shown in the illustration. 56407 v2 4.14 (3) (2) 7/16” Wrenches 13. Using (2) 7/16” wrenches tighten the bolt and lock nuts into place. 14. Insert the new bolts, washers and lock nuts (included in kit) into the holes that had previously been occupied by rivets. (2) 7/16” Wrenches 15. Using (2) 7/16” wrenches, tighten the new bolts and lock nuts into place. 16. Repeat step 15 on the opposite side of the v-rung. 17. Once all steps are completed stand the ladder back up and make sure that it is completely stable before use. 56407 v2 4.14 (4)
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