FLNG – OPPORTUNITIES FOR AUSTRALIA JEANETTE ROBERTS 1 AOG 2015 FLNG – OPPORTUNITIES FOR AUSTRALIA Topics to be covered today include: Why FLNG for Australia Technical innovations Collaboration FLNG training Supply chain Path forward 2 • • • • • • WHY FLNG FOR AUSTRALIA FLNG is suited to Australia for a number of reasons: 3 • Australia has large, undeveloped gas fields offshore north-western Australia • Many of these fields are located far offshore, remote from any existing infrastructure • The local market for gas in WA and NT is relatively small • Generally commercialisation of large gas fields is achieved via LNG • FLNG enables facilities to be located in the field, minimising the environmental impact and overall complexity of the development. FLNG FLNG is a new technology to provide an LNG liquefaction facility on board a floating hull Gas is liquefied to a final LNG product LNG product is stored in the vessel hull and offloaded to export tankers Other products such as condensate and LPG may also be produced 30.07.10 FLNG FLNG topsides are far more complex than traditional FPSO topsides FLNG is an attractive development solution for fields where limited infrastructure is available The environmental footprint of an FLNG development is significantly less than an onshore FLNG liquefaction plant where offshore facilities, pipeline and shore crossing all create an environmental impact. 6 TECHNICAL INNOVATIONS FLNG Topsides facilities are far more complex than most offshore facilities Topsides may include boilers and fractionation columns, equipment that is not normally included on an offshore facility. Small scale FLNG solutions are currently being developed Some operators are offering leased FLNG facilities, similar to leased FPSOs. OPERATING EXPERIENCE FLNG projects will give Australia experience in operating: • The world’s largest floating facility • In a cyclone area • Very remote • With equipment not normally seen on an offshore facility: • • • Boilers and steam system Fractionation Cryogenics How do we export this experience? 8 We need to identify, define and market this experience. REMOTE OPERATION FLNG will entail operating a complex offshore facility in a very remote area • What opportunities does this present? Technology enables us to support the offshore team with expert skills • To enable better decision making • To establish protocols and decision making for emergency response and major incidents In WA the mining industry has well developed technology for remote operation. • Development of technology to support remote operation of FLNG vessels will be a key technical innovation • We need to recognise this innovation and look for opportunities to export these skills. 9 FLNG is a learning curve for all personnel PRODUCT OFFLOADING Product offloading from an FLNG vessel requires development of offloading technology in a number of areas: • Offloading of multiple products – LNG, condensate, LPG etc • Both side-by-side and tandem offloading • Side-by-side offloading from a floating facility that is: 10 • Larger than any FPSO • Located in a cyclone region • Including very complex processing facilities EXECUTION OF MEGAPROJECTS Australia is currently constructing 7 new greenfield LNG projects All of these are extremely large and complex mega-projects, global by any scale. As a result, we have developed expertise in: Very large project execution Construction in very remote areas Logistics and supply chain Quarantine and environmental management 11 • • • • 12 COLLABORATION COLLABORATION OPPORTUNITIES Taking advantage of this FLNG opportunity requires collaboration between all stakeholders: •Global centre for FLNG Learning and Research • Established in 2011 between Shell, Curtin University and ACEPT •Centre for Offshore Foundation Systems •WA Energy Research Alliance •Floating Systems Centre 13 •Oil and Gas Centre of Excellence FLOATING SYSTEMS CENTRE Concept development and progress • Concept development by WA:ERA partners (UWA, Curtin, CSIRO) in early 2013 at LNG 17 - strong consultative process with industry and stakeholders • Expressions of support from major operators, service providers, industry bodies including APPEA, Engineers Australia, SPE, SUT, SEA, regulators • Potential link to an Australian Government funded Industry Growth Centre for Oil, Gas & Energy Resources that is to have an industry-led board o Prospective Government-Industry-Research co-investment • Australian Government supported WA:ERA scoping work and remains supportive • With a Floating Systems Centre, experience and technology can be shared, covering R&D, training, operations and maintenance, resulting in wider collaboration and the opportunity to develop even better technology solutions across a wider group of participants and services exports. FLOATING SYSTEMS CENTRE Objectives and potential outcomes • To open up opportunities to collaborate and enable companies in Australia and globally to better manage uncertainty and costs related to nextgeneration off-shore projects –> floating systems and FLNG • Focus world-class expertise on addressing industry challenges o Unlock export potential of Australia’s vast off-shore oil and gas resources with targeted solutions to Australia’s unique production challenges. • Build high-value capability and skills o Training a skilled workforce o Attracting globally leading engineering, technical and environmental service companies to Australia or transfer knowledge and technology • Leverage Australia’s first mover advantage and investments in FLNG • Build up competitiveness in offshore projects and increase LNG exports • Streamline regulatory approvals, underpin safety and environmentally sustainable operations by understanding, monitoring and mitigating risk. SPECIFIC RESEARCH AREAS Where research expertise is aligned with industry priorities 1. OFFSHORE ENGINEERING Metocean Offshore structures Offshore hydraulics Offshore geotechnics LNG offloading • • • • Industry Issues Metocean forecasting and modelling, weather, currents, wave, cyclone conditions knowledge Anchoring and mooring Offloading Sloshing 2. OFFSHORE PRODUCTION ENGINEERING Gas processing of floating structures Flow assurance subsea Subsea processing Water and waste management 3. OFFSHORE ASSET MANAGEMENT & OPERATIONS • • • • Industry Issues • Flow assurance, hydrates management, cooling water systems • Scalability, miniaturisation • Subsea compression/processing • CO2 management • Water treatment Operational optimisation of offshore systems Logistics & Productivity maintenance optimisation Industry Issues Remote operations and communications Asset integrity Operations optimisation Risk management Remote operations & comms Asset integrity Operations optimisation Risk management • • • • • • • Industry Issues Collaborative working with multiple vessels Understanding changing economics of LNG Adequacy of data for regulatory approvals Environmental, safety standards, regulations Economic forecasting, modelling Training/skills development incl. project mgt Social licence 4. SOCIO-ECONOMIC,HUMAN, SAFETY & ENVIRONMENTAL IMPACT Productivity and commercial viability Safety and Human Factors Economics, Law and Regulation Environment 17 FLNG TRAINING World-first FLNG training at ACEPT Global Centre of excellence in FLNG learning & research Challenger Institute & Curtin University lead consortium partners Shell first partnership contracting FLNG education, training & research services Shell invested in training ACEPT staff to enable them to train in this new technology World-first FLNG training at ACEPT Currently consulting industry as to what equipment and software will best serve the LNG/FLNG markets ACEPT well placed to offer similar services to other companies requiring customised LNG / FLNG training ACEPT and Maritime divisions blend both the process and marine aspects of FLNG ACEPT for the Future Remote access to simulation and physical training infrastructure High level technical training – applied engineering, instrumentation and control 21 SUPPLY CHAIN SUPPLY CHAIN OPPORTUNITIES Use the current FLNG developments as a test case •Map the supply chain •Identify opportunities for Australian suppliers: • • • • Suppliers’ current capability Gap analysis Supplier development required to fill those gaps Implement a (resourced) action plan to achieve that development We already have the Entrepreneurs’ Infrastructure Programme and other initiatives to help suppliers. 22 • Support and develop these programmes 23 PATH FORWARD HOW DO WE TAKE ADVANTAGE OF THIS OPPORTUNITY? Australia is in a unique position to take this FLNG operating experience into technology development and innovation Elements of the technology are proven, • but not on this scale • with remoteness and cyclones The integration is unique Opportunities for: • Fundamental research • Incremental research 24 Both are valuable OPPORTUNITIES FOR AUSTRALIA • Perhaps more questions than answers • But let’s intensify the conversation • Let’s ensure we don’t miss this opportunity None of this will happen without resources: • People • Funding 25 • Focus Strategic Energy Insights
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