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Sample Submittal
PROJECT
USPS Eagan Boiler Replacement
3165 Lexington Ave S
Eagan, MN 55121
MECHANICAL ENGINEER
Wentz Associates, Inc.
7225 Ohms Lane
Minneapolis, MN 55439
MECHANICAL CONTRACTOR
Master Mechanical
1027 Gemini Road
Eagan, MN 55121
EQUIPMENT
Fulton Vantage Boiler Skid
Schebler P4 Exhaust Venting
Schebler P2 Intake Piping
MANUFACTURER’S REPRESENTATIVE
Ryan Company
3361 Republic Avenue
Saint Louis Park, MN 55426
Phone (952) 915-6475
Fax (952) 915-6480
Job: USPS Eagan Boiler Replacement - Eagan, MN
Model:
VTG6000
Qty:
Four (4)
Type:
Hot Water
Design Pressure:
160 PSI
Relief Valve Setting: 30 PSI
Fuel:
Natural Gas #2 Oil
Inlet Gas Pressure: 5#
Firing Control:
Modulating (gas) / 2 Stage (oil)
Firing Rate:
6000 MBH
Voltage:
460/3/60
Standard Features
x Built and Certified to ASME Code
x Certified to UL 795
x CSD-1 Controls and Gas Train
x Factory Assembled Fuel Train
x Full Modulation for Natural Gas
x Fully Insulated Pressure Vessel
x Factory Assembled Fuel Train
x Main Gas Pressure Regulator
x CSD-1 Approved Manual Ball Valve
x Adjustable Operating Temperature Control
x High Temperature Control w/ Manual Reset
x Low Water Cut Off Probe
x Control Circuit Transformer
x Linkageless Controls – Siemens LMV
Optional Equipment Included
x Condensate Drain Kit (One per 12,000,000 BTU/HR)
x PH Neutralization Kit (One per Condensate Drain Kit)
x 1-5PSI Gas Pressure Reducing Regulator
x ModSync LX Sequencing Controller
o Color Screen
o BacNet BMS Integration
o Return Temp Sensor
o Boiler Isolation Valve Control
o Flow Measurement Transducer and Display
o Natural Gas Pressure Monitoring
o Therm Calculation
Additional Information
1. Assumptions:Allcomponentsspecifiedbelowarebasedaroundthefollowing
operatingconditionassumptions:
o
Incominggaspressureat3Ͳ5psi,0.5psiatpointofuse,with100ftequivalentofpipe
o Maximumsystemflowof1,800GPM(Threeboilersathighfire,one
boilerstandby)
o 20degreeFahrenheit T
o Workingfluid:Water
o Buildingdoorwayentrylimitationof96”height,72”width
2. Four(4)dualͲfuel[naturalgasand#2fueloil]VantageVTGͲ6000DFBoilers
mountedontwoskidsystems,withequipmentprimedandpaintedonsteel
skidsandincorporatedintoacommonsystem.
o Multipleskidswillbeprovided;disassemblywillberequiredforshipment
andreassemblyofmechanicalandelectricalcomponentswillbeinthe
fieldbyothers.Fultonisnotresponsibleforcostsassociatedwith
reassemblyinthefield.
o Maximumallowableworkingpressureforthesystemisbaseduponthe
lowestratedsystemcomponentsifunder160#.Maximumallowable
workingtemperatureforthesystemisbaseduponthelowestrated
systemcomponentsifunder210F.
o Skiddesignswillbemodularperboilertomeetentrylimitation.Each
boilerwillhaveaseparableskid.
3. Eachboilerwillhavethefollowingmechanicalandelectricalcomponents:
o Pressuregaugewith6”faceandavariͲangletemperaturegauge
mountedonthereturnconnectionandsupplyconnection(2ofeach
gaugefor4gaugestotalperboiler).
1. Allgaugestofacedownwardwherenoobstructionsarepresent.
o Amanual6”butterflyvalveonboththesupplyandreturnwater
connectionsforatotaloftwo(2)manualvalvesperboiler.
o Amotorized6”butterflyvalveonthesupplywaterconnection.
1. LugStyleButterflyvalvewithCastIronbody,SSTdisc,EPDMseat,
and120Velectricactuator.NonͲmodulating,poweropenand
close.
o TheSiemensLMV36controllerwiredtotheModSyncforindividual
temperatureandpressureinformation.
o AB&G6”tripledutyvalveonthereturnwaterconnection.
o 6”Wyestrainerwith¾”NPTBallValveandGHT(gardenhosethread)
adapterupstreamofthereturnwaterconnection.
o A6”x12”flexpipeonthereturnandsupplywaterconnectionsfora
totaloftwo(2).
4. Forthegroupofboilersthefollowingwillbeprovided:
o AcommonheaderfortheFultonsystemhotwatersupplyandreturn:
1. Headerforfour(4)VTGͲ6000DFboilerssizedat10”sch40carbon
steelpipewithflangedconnectionsbasedontheassumptions
statedabove.
2. ThehotwatersupplyheaderwillbefittedwithavariͲangle
temperaturegaugeandthermowellwiredtotheModSync
controller.
1. Temperaturegaugetobeangleddownward.
3. The10”sch40returnwaterheaderwillbefittedwithavariͲangle
temperaturegaugeandthermowellwiredtotheModSync
controller.
1. Temperaturegaugetobeangleddownward.
4. Theskidisdesignedintwosections,“SkidA”and“SkidB”,which
willrequirereassemblyofloosecomponentsandpipinginthe
field.
1. A6ftdistanceisassumedbetweenskidAandskidB.
5. AKeleSeriesTFXLflowmeterwithdisplayshippedloose,tobe
installedinthefieldbyothers:
1. Twoultrasonictransducersfortransmittingandreceiving
ultrasonicbursts.
1. Requiresaminimumof10diametersstraight
uninterruptedpipeinlet,5diametersstraightpipe
outlet.
2. Ultrasonictransducersmustbemaintainedwith
acousticlubricant.
2. Remotesystemdetachedmeterandscreenmountedin
thefieldbyothers.
3. Minimumflowcapabilitymeasuredin10inpipe:25GPM.
4. Maximumflowcapabilitymeasuredin10inpipe:9,700
GPM.
5. Maximumtemperature:185degreesF.
6. Eachskidwillhaveflangedconnectionsbetweenindividualboilers
toallowfurtherbreakͲdownforbuildingentry.
o Commonsupplyandreturnheaderforfueloilbyothers.
o AcommonheaderfornaturalgassupplytotheVTGͲ6000DFboilers,
pipedtotheinletofeachfueltrain.
1. Naturalgasheadersizedat4”carbonsteelwith150#flanged
connectionsbasedonthegasassumptionsstated:3Ͳ5psi
incoming,0.5pou,100ftequivalentpipeforamaxcapacityof
101,553Ͳ144,098SCFH.
2. SierraInstrumentsBoilerTraknaturalgasflowmeterwithdigital
display:
1.
2.
3.
4.
Thermalmassflowmeter
Two(2)4”ballvalvesforflowmeterservicingpurposes
One(1)4”bypassballvalve,foratotalofthree(3).
Requiresaminimumof25diametersuninterrupted
upstreamstraightpipeflow,and10diameters
uninterrupteddownstreamstraightpipeflow.
3. A2.5”x12”flexpipe,unionandisolationvalvetobeprovidedin
theindividualconnectionstoeachboiler.
4. Thenaturalgasheaderwillbefittedwithapressuretransducer
wiredtotheModSynccontroller,andapressuregauge.
5. Thesystemwillhavethefollowingelectricalcomponents:
o One(1)fusedexternaldisconnectforthetotalsystemwiredtoallboilers.
o NonͲfuseddisconnectsforeachboiler.
o ElectricalwiringbetweenskidAandBtobeperformedinthefieldby
others.
6. ModSyncLXController
o Intelligentsolutionforcontrolandsequencingofmultipleboilersystems
o 12.1”ColorTouchScreen
o OutdoorReset
o DataTrending
o Wiredinthefieldbyotherstocommunicatedataand/orcontrolthe
following:
1. Naturalgaslinepressuretransducer
2. SiemensLMVsoneachboiler
3. Motorizedbutterflyvalveoneachboiler
4. Supplywaterthermowell
5. Returnwaterthermowell
6. Flowmeasurementtransducer(shippedloose,installedinthe
fieldbyothers)
7. Pressuretransducerinsystem(Suppliedandinstalledbyothers)
8. BuildingManagementSystem
9. Naturalgasflowmeter
7.Expansiontankandairseparatortobeprovidedbyothers.
o AirseparatorisrequiredforFultonequipment
Condensing Hydronic Boilers
2,000,000 - 6,000,000 BTU/HR
The heat transfer innovators.
EngineeringData
SupplementalTechnicalData
VantageHydronicCondensingBoilers
Model:VTGͲ6000DF,RielloBurner
Category
Fuel
Units
Input
BTU/HR
KCAL/HR
BTU/HR1200Fin–1400Fout
KCAL/HR490CinͲ600Cout
FT3/HR
M3/HR
FT3/HR
M3/HR
GPH
LPH
MaximumInͲrushAmps
withStandard7.5HPBlower
Motor
Output
FuelConsumptionatrated
capacity–NaturalGas
FuelConsumptionatrated
capacityͲPropane
FuelConsumptionatrated
capacityͲ#2Oil
ElectricalRequirements**
x 208/60/3
x 230/60/3
x 460/60/3
MaximumAllowableWorking
Pressure
MaximumAllowableWorking
Temperature
WaterContent
Connection
SafetyValveInlet(160PSIG)
SafetyValveOutlet(160PSIG)
WaterInletandOutlet
AirInlet
NaturalGasInlet
PropaneInlet
#2OilConnections
ExhaustOutlet***
Detail
NaturalGas,Propane,#2Oil,BͲ100
Biodiesel*
6,000,000
1,512,986
5,640,000
1,422,207
6,000
170
2,334
66.1
42.8
162.0
32.5
28.2
14.6
PSI
BAR
DegreesF
DegreesC
Gallons
Liters
160
11.0
210
99
480
1,817
Units
IN
MM
Diameter
1
25.4
IN
MM
IN
MM
1¼
31.75
6
152.4
IN
MM
IN
MM
IN
MM
IN
MM
IN
MM
12
304.8
2.5
63.5
2
51
.5
12.7
14
355.6
*Consultfactory **Contactfactoryforothervoltages
***FluepipingmustbeCategoryIV(PositivePressure,Condensing)
Category
DryWeight
Units
LB
KG
LB
KG
LB
KG
LB/FT2
KG/M2
ShippingWeight
OperatingWeight
FloorLoading
Weight
9355
4243
9700
4400
13,903
6,306
269
1313
GasPressureRequirements:
x NaturalGasFiring–1PSIG–5PSIGrequiredatthefueltraininlet.
x LowerIncomingGasPressures:ConsultFactoryforAdditionalInformation.
x MaximumSuctiontoBoilerMountedOilPump13Hg.
x MaximumFlowandReturnPresssuretoOilPump3PSI.
OtherTechnicalData:
x BoilerratedHP:179BHP,1758KW
x TurndownRatios:5:1NaturalGas
o Refertofactorytestfiresheetforsitespecificsettings.
x SafetyReliefValveTrimPressuresAvailable:30PSIG,60PSIG,75PSIG,100PSIG,125PSIG,160PSIG
o Additionaltrimpressuresareavailable.Consultfactoryforadditionalinformation.
x JacketLosses:0.2%ofoutputatHighFire,IAWASHRAEStandard103Ͳ2007
x ExhaustFlowRate:Willvarybasedonstacktemperatureandfiringrate
o SCFM1373
o ACFM1725
EmissionsData(typical):
NOx
CO2
VTGͲ6000NatGas 30ppm
9.4%
VTGͲ6000#2Oil
100ppm
12.5%
x VOC=VolatileOrganicCompounds
x CalculationsbasedonEPAPM10AP42Standard
x NOxisbasedona3%O2correction
x ConsultfactoryforNOxrequirements<30ppm
VOC
0.0330lbs/hr
0.0338lbs/hr
CO
<50ppm
<50ppm
StandardControlPlatform:SiemensLMV36(FlameProgrammer),YokogawaUT32A(TemperatureControl)
FultonHeatingSolutions,Inc.
972CentervilleRoad,Pulaski,NY13142
Phone:(315)298Ͳ5121•Fax:(315)298Ͳ6390
www.fulton.com
vtg6000dfͲengdataͲtechdata
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CUSTOMER CONNECTIONS
ITEM
DESCRIPTION
SIZE
TYPE
A
WATER SUPPLY
10"
150#
B
10"
150#
C
WATER RETURN
CONDENSATE DRAIN (4X)
1"
N.P.T.
D
FUEL SUPPLY
3"
150#
E
ELECTRICAL
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---
NOTES:
1. LOCAL CODE OR SEISMIC RESTRAINT MAY REQUIRE
ADDITIONAL FIELD SUPPORTS. THESE SUPPORTS ARE TO BE
ADDED IN THE FIELD BY OTHERS.
2. 36" CLEARANCE REQUIRED FOR ELECTRICAL PANELS. PLEASE
REFER TO THE O&M MANUAL FOR ADDITIONAL INFORMATION
REGARDING CLEARANCES AND INSTALLATION INSTRUCTIONS.
B
3. FLUE GAS CONDENSATE PIPING TO BE INSTALLED IN THE
FIELD BY OTHERS. CONDENSATE DRAIN AND PH
NEUTRALIZATION KITS TO BE SHIPPED LOOSE.
12 3/4
4. ADDITIONAL PIPING AND ELECTRICAL WIRING NEEDED TO BE
SUPPLIED AND INSTALLED BY OTHERS.
5. ALL GAS AND OIL PIPING TO BE LEAK TESTED AND ADJUSTED
IN THE FIELD BY OTHERS.
6. UNLESS OTHERWISE NOTED, PIPING COMPONENTS AND
FABRICATION WILL BE TO FULTON STANDARDS. IF PIPING
CODES SUCH AS B31.1, B31.3, B31.9, OR OTHER CUSTOM
SPECIFICATIONS APPLY, PLEASE CONTACT THE FACTORY FOR
PRICING AND AVAILABILITY.
189 15/16
7. OIL PIPE ACCESSORIES TO BE SHIPPED LOOSE AND
INSTALLED IN THE FIELD BY OTHERS. ALL OTHER PIPING,
FITTINGS, AND ADAPTERS BY OTHERS.
A
8. SAFETY RELIEF VALVES SHIPPED LOOSE, PIPING BY OTHERS.
9. COMMON RETURN AND SUPPLY WATER HEADERS AND
NATURAL GAS HEADER TO BE SUPPORTED IN THE FIELD BY
OTHERS.
54
10. BOILER SKIDS, GAS PIPING, ELECTRICAL TO BE FIELD
ASSEMBLED BY OTHERS.
5 7/8
11. ACCESSORIES, THERMOMETERS, PRESSURE GAUGES,
SENSORS, WELLS TO BE SHIPPED LOOSE AND INSTALLED BY
OTHERS.
12. ALL DIMENSIONS INSIDE ( ) DENOTE REFERENCE
DIMENSIONS.
293
352 11/16
13. ALL DIMENSIONS INSIDE Q DENOTE OVERALL DIMENSIONS.
TOP VIEW
XX
DENOTES FLANGE CONNECTION NUMBER USE NUMBERS STAMPED ON MATCHING
FLANGES TO AID IN REASSEMBLY.
D
72 1/16
E
166 1/2
158 1/2
139 7/8
117 7/8
78
(TYP.
4 PLCS.)
C
2 11/16
155
FRONT VIEW
LEFT SIDE VIEW
UNLESS OTHERWISE NOTED:
A
DIMENSIONS ARE IN INCHES
TOLERANCES ON
UPDATED SKID MATERIALS; ADDED RIGID GAS
CONNECTORS, FUEL OIL PUMPS. MLR 11/16/12
FRACTIONS
B1/4
(2) PLACE DEC.
B.01
(3) PLACE DEC.
B.005
ANGLES
REV
REVISION DESCRIPTION
B.O.M.
REVISION HISTORY
ELEC. ENG MECH. ENG CHECKED
APPROVED
B2 DEG.
SURFACE FINISH
250 MICRO-INCHES
This design and
drawings are
proprietary and are the
exclusive property of
The Fulton Companies.
The corporation does
not permit their use
except with prior
written consent.
The items shown in
this drawing may be
covered by one or
more patents of The
Fulton Companies.
THIRD ANGLE PROJECTION
1 OF 5
DRAWN BY:
M.SUMMA
MECH. ENG:
8/8/2012
RIGHT SIDE VIEW
JOB NUMBER:
DESCRIPTION:
463947
(4) VTG-6000DF BOILERS SKID MOUNTED ON (2)
SKIDS WITH COMMON WATER AND NATURAL GAS
HEADERS
CHECKED BY:
ELEC. ENG:
PROJECT NAME:
B.O.M. REVIEW
APPROVED BY:
PROJECT MANAGER:
KDB
8/24/2012 K.BOTTORFF
SHEET 1 OF 5
The Fulton Companies
972 Centerville Road
Pulaski, New York USA 13142
DRAWING NUMBER
V99-0044
R
REV
A
MANUFACTURING B. O. M.
10
9
13
ITEM
PART NUMBER
1
60
FRONT ISOMETRIC VIEW
10
9
13
60
REV
MANUFACTURING B. O. M.
DESCRIPTION
QTY
U.O.M.
ITEM
PART NUMBER
DESCRIPTION
QTY
U.O.M.
1-10-000008
10" SCH. 40 PIPE
31.310 ft
FT.
36
2-35-000346
3/4-10 HEX NUT, GR.2H
288
EA.
2
1-10-000109
2" X 2" X 1/4" ANGLE STEEL
15.271 ft
FT.
37
2-35-000423
4" SCH. 40 WELD ELBOW
2
EA.
3
1-10-000338
1" S.S. SCH. 40 PIPE
8.296 ft
FT.
38
2-35-000432
4" WELD TEE
6
EA.
4
2-10-000113
2 1/2" SCH. 40 PIPE
1.333 ft
FT.
39
2-35-000440
4" 150# CARBON STEEL SLIP-ON FLANGE
8
EA.
5
2-10-000115
4" SCH. 40 SMLS PIPE
22.519 ft
FT.
40
2-35-000452
4" 150# CARBON STEEL BLIND FLANGE
1
EA.
6
2-10-000147
6" SCH. 40 SMLS PIPE
15.333 ft
FT.
41
2-35-000472
4" 150# CARBON STEEL WELD-NECK FLANGE
2
EA.
7
2-12-000416
4" 150# ELASTAGRAPH RING GASKET
5
EA.
42
2-35-000478
4" X 2 1/2" C.S. WELD REDUCER (SA-234)
4
EA.
8
2-12-000420
6" 150# ELASTAGRAPH RING GASKET
60
EA.
43
2-35-000551
6" SCH. 40 WELD ELBOW
4
EA.
9
2-22-000058
1/2-13 HEX NUT, GR.2H
4
EA.
44
2-35-000553
6" 150# CARBON STEEL SLIP-ON FLANGE
40
EA.
10
2-22-000059
1/2" MEDIUM LOCK WASHER
4
EA.
45
2-35-000580
6" 150# CARBON STEEL WELD-NECK FLANGE
16
EA.
11
2-22-000067
5/8" MEDIUM LOCK WASHER
40
EA.
46
2-35-000674
10" 150# CARBON STEEL WELD-NECK FLANGE
5
EA.
12
2-22-000068
3/4" MEDIUM LOCK WASHER
288
EA.
47
2-35-000676
10" 150# CARBON STEEL SLIP-ON FLANGE
16
EA.
13
2-22-000100
1/2-13 X 1 1/2" BOLT, GR. 5
4
EA.
48
2-35-000705
1/4" X 6" XH NIPPLE
1
EA.
14
2-22-000128
7/8-9 HEX NUT, GR.2H
132
EA.
49
2-35-000726
10" WELD TEE
8
EA.
15
2-22-000129
7/8" MEDIUM LOCK WASHER
132
EA.
50
2-35-000805
2 1/2" X 14" - NPT STANDARD NIPPLE
4
EA.
16
2-22-000278
3/4-10 X 2" BOLT, GR. 5
192
EA.
51
2-35-001118
3/4" 3000# SOCKET WELD COUPLING
2
EA.
17
2-30-000117
2 1/2" UL GAS / OIL BALL VALVE
4
EA.
52
2-35-001185
1" X 2" - NPT STAINLESS STEEL GR.316L NIPPLE
2
EA.
18
2-30-000219
3/4" Y-STRAINER
4
EA.
53
2-35-001186
1" X 4" - NPT STAINLESS STEEL GR.316L NIPPLE
2
EA.
19
2-30-000220
-
1/4" UL GAS / OIL BALL VALVE
4
EA.
54
2-35-001190
1" X 8" - NPT STAINLESS STEEL GR.316L NIPPLE
2
EA.
20
2-30-000282
-
1/4" FNPT X 1/4" MNPT BALL VALVE CSA
8
EA.
55
2-35-001193
3/4" X 1/4" STAINLESS STEEL GR.316L BUSHING
8
EA.
21
2-30-000343
OIL PRESSURE GAUGE 0-400 PSI
8
EA.
56
2-35-001206
1/4" STAINLESS STEEL GR.316L SQUARE HEAD
4
EA.
22
2-30-000395
3/4" SPRING CHECK VALVE
4
EA.
23
2-30-000398
1/4" 200# M X F BALL VALVE
1
EA.
57
2-35-001221
3/4" X 3/8" STAINLESS STEEL GR.316L BUSHING
8
EA.
24
2-30-000556
THERMOWELL 3/4 IN SW x 1/2 N.P.T.
2
EA.
58
2-35-001406
2" X 3/4" REDUCING BUSHING
4
EA.
25
2-30-004054
6" 150# SURE FLOW STRAINER
4
EA.
59
2-35-001411
3/4" X 2" - NPT STANDARD NIPPLE
4
EA.
26
2-30-005056
3/4" FULL PORT BALL VALVE
8
EA.
60
5-10-004705
SKID JOINT ANGLE 4" LONG
8
EA.
61
9-VTG-006003
VTG-6000 AHRI HYDRONIC BOILER WITH MAXON
3
EA.
1
EA.
2
EA.
-
-
PLUG
2-35-000163
2 1/2" X 3" - NPT STANDARD NIPPLE
4
EA.
28
2-35-000178
1/4" NPT 3000# FULL COUPLING
10
EA.
29
2-35-000179
3/4" NPT 3000# FULL COUPLING
2
EA.
30
2-35-000239
3/4" STD SQUARE HEAD PLUG
2
EA.
31
2-35-000269
1/4" THREADED ELBOW
1
EA.
32
2-35-000291
2 1/2" SCH. 40 UNION
4
EA.
33
2-35-000338
5/8-11 X 3" BOLT, GR. 5, HIGH TEMP
40
EA.
64
2-35-000807
1" STAINLESS STEEL GR.316L UNION
8
EA.
34
2-35-000342
3/4-10 X 3 1/2" BOLT, GR. 5
288
EA.
65
PO#
1" THREADED S.S. TEE
2
EA.
35
2-35-000345
5/8-11 HEX NUT, GR.2H
40
EA.
66
2-35-001067
1" THREADED STAINLESS STEEL ELBOW
6
EA.
67
PO#
10" 150# CARBON STEEL BLIND FLANGE
2
EA.
68
PO#
10" 150# ELASTAGRAPH RING GASKET
11
EA.
EA.
2
DETAIL VIEW A
2
88
BURNER LESS GAS TRAIN
62
BURNER LESS GAS TRAIN
63
DIMENSIONS ARE IN INCHES
TOLERANCES ON
CONNECTORS, FUEL OIL PUMPS. MLR 11/16/12
FRACTIONS
B1/4
(2) PLACE DEC.
B.01
(3) PLACE DEC.
B.005
ANGLES
REV
REVISION DESCRIPTION
B.O.M.
REVISION HISTORY
ELEC. ENG MECH. ENG CHECKED
APPROVED
B2 DEG.
SURFACE FINISH
250 MICRO-INCHES
B91-3919
PH NEUTRALIZER KIT & CONDENSATE DRAIN KIT
CONNECTION
69
PO#
10" X 6" C.S. WELD REDUCER (SA-234)
8
70
PO#
3/4" FUSIBLE LINK VALVE (FLV-075/165)
4
EA.
71
2-35-001339
3/4" THREADED BRASS TEE
8
EA.
72
PO#
3/4" NPT X 36" THREADED FLEX HOSE
8
EA.
73
PO#
4" APOLLO BRASS BALL VALVE
3
EA.
74
PO#
6" B&G BALANCING VALVE (CB-6F)
4
EA.
75
PO#
6" X 12" CL150 FLEX CONNECTOR
8
EA.
76
PO#
7/8-9 X 4" BOLT, GR. 5
132
EA.
77
PO#
DIXON BRASS THREADED ADAPTER
4
EA.
78
PO#
GAS FLOW METER
1
EA.
79
PO#
KEYSTONE 222 6" DIA. BUTTERFLY VALVE
12
EA.
80
PO#
KEYSTONE MANUAL ACTUATOR LEVER
8
EA.
81
PO#
MODSYNC LX
1
EA.
PO#
OIL FILTER (11BV-MK)
4
EA.
83
PO#
P356088 300 SERIES GAUGE
8
EA.
2
84
PO#
PLP LOW PRESSURE GAUGE (0-100" WC)
1
EA.
85
PO#
VSI 1040 ROTARY ELECTRIC ACTUATOR
4
EA.
86
PO#
WINTERS INDUSTRIAL TIM105A THERMOMETER (3
10
EA.
10
EA.
1/2" STEM)
87
The items shown in
this drawing may be
covered by one or
more patents of The
Fulton Companies.
THIRD ANGLE PROJECTION
2 OF 5
DRAWN BY:
M.SUMMA
MECH. ENG:
8/8/2012
JOB NUMBER:
463947
CHECKED BY:
ELEC. ENG:
PROJECT NAME:
B.O.M. REVIEW
APPROVED BY:
PROJECT MANAGER:
KDB
PO#
WINTERS WELD-IN TYPE THERMOWELL FOR 1/4"
ELEMENT (.260 BORE)
88
UPDATED SKID MATERIALS; ADDED RIGID GAS
VTG-6000 AHRI HYDRONIC BOILER WITH MAXON
82
DETAIL VIEW A
A
9-VTG-006003
81
BACK ISOMETRIC VIEW
This design and
drawings are
proprietary and are the
exclusive property of
The Fulton Companies.
The corporation does
not permit their use
except with prior
written consent.
B
27
2
UNLESS OTHERWISE NOTED:
REV
8/24/2012 K.BOTTORFF
SEE ELECTRICAL
100 AMP FUSED DISCONNECT SWITCH
1
EA.
DESCRIPTION:
(4) VTG-6000DF BOILERS SKID MOUNTED ON (2)
SKIDS WITH COMMON WATER AND NATURAL GAS
HEADERS
SHEET 2 OF 5
The Fulton Companies
972 Centerville Road
Pulaski, New York USA 13142
DRAWING NUMBER
V99-0044
R
REV
A
37
5
41
5
73
5
37
A1
38
23
5
28
48
73
28
78
5
5
73
TOP VIEW
38
5
5
38
84
31
39
42
33
4
(309 9/16)
7
11
35
5
38
17
5
32
A2
A3
ISOMETRIC VIEW
39
39
42
33
7
11
35
4
21
17
117 7/8
5
32
A4
A5
39
21
GAS HEADER PIPING
GAS HEADER NOTES:
1. GAS HEADER WILL BE DISASSEMBLED FOR SHIPPING,
TO BE FIELD ASSEMBLED, AND LEAK TESTED BY
OTHERS.
20
26
FRONT VIEW
22
20
39
33
7
5
11
38
5
55
66
54
A6
55
53
11
41
40
32
A8
82
66
A9
39
63
42
57
33
A10
OIL PIPING KIT
64
65
2. CONDENSATE DRAIN PIPING, ACCESSORIES, AND KITS
SHIPPED LOOSE, AND TO BE INSTALLED IN THE FIELD
BY OTHERS.
3. PIPING TO FLOOR DRAINS ARE TO BE ADDED IN THE
FIELD BY OTHERS.
4. FRESH WATER SOURCE PIPING TO BE ADDED IN THE
FIELD BY OTHERS.
52
64
DIMENSIONS ARE IN INCHES
TOLERANCES ON
CONNECTORS, FUEL OIL PUMPS. MLR 11/16/12
B.O.M.
REVISION HISTORY
72
19
56
(TYP. 2 PLCS.)
UPDATED SKID MATERIALS; ADDED RIGID GAS
REVISION DESCRIPTION
72
CONDENSATE DRAIN PIPING
FRACTIONS
B1/4
(2) PLACE DEC.
B.01
(3) PLACE DEC.
B.005
ANGLES
REV
35
26
3. ONE (1) REPLACEMENT OIL FILTER TO BE SUPPLIED PER BOILER.
UNLESS OTHERWISE NOTED:
A
11
32
70
2. ONE (1) OIL PIPING KIT TO BE SUPPLIED PER BOILER.
52
7
17
OIL PIPING NOTES:
1. OIL PIPE ACCESSORIES SHOWN TO BE SHIPPED LOOSE
AND INSTALLED IN THE FIELD BY OTHERS. ALL OTHER
PIPING, FITTINGS, AND ADAPTERS BY OTHERS.
53
4
18
(SHIPPED LOOSE)
CONDENSATE DRAIN NOTES:
1. PIPING TO BE STAINLESS STEEL.
35
38
17
57
54
7
33
5
4
71
64
66
39
42
3
64
A7
39
71
3
35
ELEC. ENG MECH. ENG CHECKED
APPROVED
B2 DEG.
SURFACE FINISH
250 MICRO-INCHES
This design and
drawings are
proprietary and are the
exclusive property of
The Fulton Companies.
The corporation does
not permit their use
except with prior
written consent.
The items shown in
this drawing may be
covered by one or
more patents of The
Fulton Companies.
THIRD ANGLE PROJECTION
3 OF 5
DRAWN BY:
M.SUMMA
MECH. ENG:
8/8/2012
JOB NUMBER:
DESCRIPTION:
463947
(4) VTG-6000DF BOILERS SKID MOUNTED ON (2)
SKIDS WITH COMMON WATER AND NATURAL GAS
HEADERS
CHECKED BY:
ELEC. ENG:
PROJECT NAME:
B.O.M. REVIEW
APPROVED BY:
PROJECT MANAGER:
KDB
8/24/2012 K.BOTTORFF
SHEET 3 OF 5
The Fulton Companies
972 Centerville Road
Pulaski, New York USA 13142
DRAWING NUMBER
V99-0044
R
REV
A
67
46
76
68
15
14
49
1
47
47
76
68
15
14
1
B1
49
F7
1
47
76
B2
68
15
14
1
B3
F6
47
E7
F5
F4
TOP VIEW
B4
F3
B5
E6
F2
47
76
E5
68
15
14
1
49
E4
F1
ISOMETRIC VIEW
47
E3
1
E2
47
76
B6
E1
68
15
14
1
B7
DETAIL VIEW B
47
49
D7
SUPPLY WATER PIPING
1
69
(281 7/8)
52 1/2
124 9/16
52 7/16
D6
45
79
36
36
8
8
80
D5
6
D4
34
D3
44
D2
76
15
14
C8
C6
75
44
C4
34
C3
D1
68
B9
C5
158 1/2
47
B10
B8
16
47
ADDITIONAL TAPPING
THERMOWELL
THERMOMETER
C2
6
85
44
79
79
87
44
6
28
16
DETAIL VIEW B
(TYP. 4 PLCS.)
DIMENSIONS ARE IN INCHES
TOLERANCES ON
UPDATED SKID MATERIALS; ADDED RIGID GAS
CONNECTORS, FUEL OIL PUMPS. MLR 11/16/12
FRACTIONS
B1/4
(2) PLACE DEC.
B.01
(3) PLACE DEC.
B.005
ANGLES
REVISION DESCRIPTION
B.O.M.
REVISION HISTORY
ELEC. ENG MECH. ENG CHECKED
83
44
34
8
12
2. HEADER SUPPORT IN THE FIELD BY OTHERS TO ENSURE NO
COMPRESSION OR TENSION OF FLEX CONNECTORS.
36
3. HYDRONIC PIPING INSULATION IN THE FIELD BY OTHERS.
UNLESS OTHERWISE NOTED:
REV
C1
NOTES:
1. MOTORIZED VALVE ACTUATORS WIRED IN THE FIELD BY OTHERS.
FRONT VIEW
A
86
APPROVED
B2 DEG.
SURFACE FINISH
250 MICRO-INCHES
This design and
drawings are
proprietary and are the
exclusive property of
The Fulton Companies.
The corporation does
not permit their use
except with prior
written consent.
The items shown in
this drawing may be
covered by one or
more patents of The
Fulton Companies.
THIRD ANGLE PROJECTION
4 OF 5
DRAWN BY:
M.SUMMA
MECH. ENG:
8/8/2012
JOB NUMBER:
DESCRIPTION:
463947
(4) VTG-6000DF BOILERS SKID MOUNTED ON (2)
SKIDS WITH COMMON WATER AND NATURAL GAS
HEADERS
CHECKED BY:
ELEC. ENG:
PROJECT NAME:
B.O.M. REVIEW
APPROVED BY:
PROJECT MANAGER:
KDB
8/24/2012 K.BOTTORFF
SHEET 4 OF 5
The Fulton Companies
972 Centerville Road
Pulaski, New York USA 13142
DRAWING NUMBER
V99-0044
R
REV
A
47
29
87
30
86
24
51
46
47
76
G1
68
15
14
1
49
46
G3
47
76
G2
68
15
14
L7
L6
L5
1
G5
47
G4
76
K7
TOP VIEW
47
68
15
14
1
K6
49
K5
46
47
76
L4
68
G6
15
ISOMETRIC VIEW
14
1
G7
49
46
L3
G9
K4
L2
L1
(279 1/4)
G8
67
76
68
15
14
16
J7
K3
J6
K2
J5
45
69
G10
79
44
H7
52 1/2
124 9/16
52 1/2
35 3/16
DETAIL VIEW C
K1
6
75
H6
44
H5
RETURN WATER PIPING
J4
139 15/16
J2
59
J1
34
8
36
12
34
8
36
12
8
36
12
34
8
36
12
6
44
25
J3
25
16
H4
34
74
H3
DETAIL VIEW D
26
H2
77
H1
86
45
43
87
83
44
DETAIL VIEW D
45
NOTES:
BACK VIEW
1. HEADER SUPPORT IN THE FIELD BY OTHERS TO ENSURE NO
COMPRESSION OR TENSION OF FLEX CONNECTORS.
36
12
8
A
DIMENSIONS ARE IN INCHES
TOLERANCES ON
UPDATED SKID MATERIALS; ADDED RIGID GAS
CONNECTORS, FUEL OIL PUMPS. MLR 11/16/12
FRACTIONS
B1/4
(2) PLACE DEC.
B.01
(3) PLACE DEC.
B.005
ANGLES
REV
REVISION DESCRIPTION
B.O.M.
REVISION HISTORY
ELEC. ENG MECH. ENG CHECKED
APPROVED
B2 DEG.
SURFACE FINISH
250 MICRO-INCHES
This design and
drawings are
proprietary and are the
exclusive property of
The Fulton Companies.
The corporation does
not permit their use
except with prior
written consent.
The items shown in
this drawing may be
covered by one or
more patents of The
Fulton Companies.
THIRD ANGLE PROJECTION
5 OF 5
DRAWN BY:
M.SUMMA
MECH. ENG:
8/8/2012
DESCRIPTION:
463947
(4) VTG-6000DF BOILERS SKID MOUNTED ON (2)
SKIDS WITH COMMON WATER AND NATURAL GAS
HEADERS
ELEC. ENG:
PROJECT NAME:
B.O.M. REVIEW
APPROVED BY:
PROJECT MANAGER:
KDB
8/24/2012 K.BOTTORFF
36
12
(TYP. 4 PLCS.)
JOB NUMBER:
CHECKED BY:
8
DETAIL VIEW C
2. HYDRONIC PIPING INSULATION IN THE FIELD BY OTHERS.
UNLESS OTHERWISE NOTED:
34
34
SHEET 5 OF 5
The Fulton Companies
972 Centerville Road
Pulaski, New York USA 13142
DRAWING NUMBER
V99-0044
R
REV
A
7
A
21
Display and
Operating Units
A
542
23
AZL2...
The AZL2... display and operating units are designed for use with LMV2… /
LMV3… and LME39… burner controls, either directly on the burner or in control
panels installed close to the burner.
x
x
x
The units are used for the display, operation and parameterization of specific
safety- and non-safety-related burner functions
Key plant data and fault codes can be queried and displayed
Communication between AZL2… and burner control takes place via BCI interface
The AZL2... and this Data Sheet are intended for use by OEMs which integrate the
display and operating units in their products!
CC1N7 42en
9. 1.2 7
Building Technologies
HVAC Products
Dimensions
imensions in mm
3
,
4
27,4
21...
2
A
1 7
9
7 42m
1
11
A
12,4
23...
9
29,
7 42m 3 4
9,4
9
1
9,4
¤ 2 7 Siemens uilding Technologies
Sub ect to alteration
uilding Technologies
AC Products
AC Products
mb
11 11
CC1N7 42en
9. 1.2 7
LMV36...
AGM60...
LMV36.520A1 / AGM60.4A9
Basic unit with integrated fuel-air ratio control for
forced draft burners
Basic Documentation
The LMV36... / AGM60... and this Basic Documentation are intended for OEMs which integrate the units in
their products!
Software version
V03.10
CC1P7544en
08.12.2009
Building Technologies
HVAC Products
5
Dimensions
5.1 LMV36...
Dimensions in mm
230
202
192
141
82,5
135
122
118,5
100,8
118,5
53,6
76,6
25,5
16,5
39,3
22,8
17,3
10,2
R100
12,5
23,5
27,2
82,5
128,5
172
202
60
19,7
19,5
217
Figure 11: LMV36... dimensions
39/242
Building Technologies
HVAC Products
Basic documentation LMV36...
5 Dimensions
CC1P7544en
08.12.2009
<<Contents>> <<Index>>
General
Specifications
UT35A/UT32A
Digital Indicating Controllers
GS 05P01D31-01EN
[Style: S2]
Overview
The UT35A/UT32A digital indicating controllers employ
an easy-to-read, 14-segment large color LCD display,
along with navigation keys, thus greatly increasing
the monitoring and operating capabilities. A ladder
sequence function is included as standard. The short
depth of the controller helps save instrument panel
space. The UT35A/UT32A also support open networks
such as Ethernet communication.
Features
• A 14-segment, active (PV display color changing
function) color LCD display is employed.
Two five-digit, high-resolution displays are possible.
Alphabet letters can be displayed in an easy-to-read
manner. The guide display shows parameter names.
• Easy to operate
Navigation keys (SET/ENTER and Up/Down/Left/
Right arrow keys) are employed to facilitate making
settings.
• 65 mm depth
The small depth enables the mounting in a thin and
small instrumented panel.
• Ladder sequence function is included as standard.
This function allows for creating a simple sequence
control. Dedicated LL50A Parameter Setting Software
(sold separatly) allows for performing programming
using a ladder language.
• Various built-in open network functions such as Ethernet are available.
Easy connection with various vendors’ PLCs is possible.
• Quick setting function
Setting only the minimum necessary parameters for
operation is possible.
• Equipped with a multitude of functions
Universal I/O are included as standard. PID control,
heating/cooling control, etc. are available.
UT35A
UT32A
Table of Number of Inputs and Outputs
Model and
suffix code
(See the
model code)
Number
of analog
input
points
Number
of analog
output
points (*1)
Number
of contact
input
points
Number of
contact
output
points (*3)
-×0×
-×1×
-×2×
1
1
1
1
1
1 (*2)
2
4
7
3
5
8
-×0×
-×1×
-×2×
1
1
1
1
1
1 (*2)
2
2
4
3
3
5
UT35A
UT32A
*1:
*2:
*3:
Excluding control output
In the case of cooling control output is analog output, it
can not be used for transmission output.
Excluding control output relays
Functional Specifications
Control Computation Function
Control Specifications
(1) Types of control
• PID control
• ON/OFF control (*4)
• Two-position two-level control (*5)
• Heating and cooling control (*5)
(1) Control Mode
Single-loop control
(2) Control period
200 ms
*4:
*5:
Not selectable for Position proportional type
Selectable for heating and cooling control
Yokogawa Electric Corporation
2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Tel.: 81-422-52-7179 Fax.: 81-422-52-6619
GS 05P01D31-01EN
1st Edition Nov.30, 2009 (KP)
2nd Edition Jun.11, 2010 (KP)
What is ModSync?
THE NE W STANDARD FOR BOILER SEQUENCING CONTROLS
The majority of boiler system designs incorporate multiple
boilers to meet heating or process load demands. Part load
eﬃciencies and system redundancy are a few of the factors
used in determining the number of boilers in the system. The
operating eﬃciency of each boiler stage will vary based on
the type of boiler being used and the system conﬁguration.
Maximizing boiler system performance is based on utilizing
a control system that understands where the peak boiler
eﬃciencies are gained and controlling each boiler stage as
part of the system.
The ModSync Sequencing System was designed to do
exactly that. ModSync monitors the system demand
requirements and then determines the most eﬃcient boiler
stage operating mode to meet those demands. A userfriendly, touchscreen interface provides quick access to
current system status information. Multiple conﬁguration
screens allow key system parameters to be easily located and
updated which decreases commissioning time requirements
signiﬁcantly. With an expandable platform, ModSync can
be conﬁgured to control up to 75 boiler stages from one
sequencing system.
Why Should I Use ModSync?
Key Features
BE T TER CONTROL, INCREASED SYSTEM EFFICIENCY
UNIQUE QUALITIES OF THE MODSYNC
The most popular application for ModSync is integration with multiple
condensing boilers. Hydronic systems are conﬁgured to maintain building room
temperatures on “design days”, thus ensuring there is plenty of heat available
during the coldest days of the year.
Ease of Use: The ModSync combines
What happens if the outdoor temperature is warmer than the design
temperature? On these days, the boiler system has too much capacity. The
warmer the day, the less boiler capacity is required. Lower hydronic loop
temperatures can be used while still maintaining building temperature. This
allows for signiﬁcant eﬃciency gains during non-peak or “shoulder loads.”
The ModSync provides outdoor reset functionality to adjust the hydronic loop
temperature setpoint based on the measured outdoor temperature. As the
outdoor temperature increases, the ModSync automatically decreases the
hydronic loop setpoint. Lower loop temperatures during warmer days allow for
signiﬁcant energy savings while still maintaining building comfort levels.
The ModSync provides independent outdoor reset functions based on the
building status, Occupied and Unoccupied. Each function has unique user
deﬁned variables that determine a linear setpoint value based on the measured
outdoor temperature.
Condensing Boiler Eﬃciency
LOW FIRING RATE AND RE TURN WATER TEMPERATURE EQUALS EFFICIENCY GAINS
Condensing boiler eﬃciency has two main determining factors: the
temperature of the water returning from the system and the BTU ﬁring rate
output of the boiler. Increased eﬃciencies are gained with colder return
water temperatures and minimum ﬁring rate levels. ModSync logic has been
conﬁgured around these principles to maintain peak eﬃciencies throughout
the entire heating season.
Thermal Efficiency vs. Return Water Temperature
Intelligent Lead/Lag: Optimized
logic for boiler lead/lag position keeps a
consistent number of cycles/run hours
across all stages.
Building Integration: The ModSync
can be conﬁgured to communicate with
Energy/Building Management Systems
using BACnet, Modbus, Lonworks and many
other protocols.
Outdoor Reset: The system setpoint
is automatically adjusted based on
outdoor temperature. Warmer outdoor
temperatures lower the hydronic loop
setpoint, increasing system eﬃciency.
Multiple Setpoint Modes: Easily
select between ModSync Outdoor Reset,
Remote Setpoint (4-20mA, 0 –10VDC), E/
BMS Communication or Manual setpoint
modes through the ModSync touchscreen.
Setback Scheduling: The loop
setpoint can be conﬁgured to change
based on occupancy of the building. This
allows for automatic switch over to lower
operating temperatures during oﬀ hours
such as nights, weekends and holidays.
System Interface Flexibility: The
ModSync can be custom programmed by
in-house specialists to match your most
demanding system design requirements,
eliminating “canned logic” limitations.
Trending: Key variables such as Supply
Temperature, Return Temperature and
Setpoint can be trended to show system
response and performance data.
100
99
98
Thermal Efficiency, Percent
sophisticated control capabilities with a
user-friendly interface.
97
96
20% Input
95
40% Input
94
60% Input
93
80% Input
92
100% Input
91
5:1 turndown typical
90
89
88
87
86
80
100
120
140
160
Return Water Temperature, °F, 20°F Temperature Differential
180
Alarm Status and History: Alarm
conditions are easily communicated with
an icon display and text description of the
current alarm. The Alarm History provides
a date and time stamp of any recent alarm
conditions.
Remote Monitoring: Addition of
an inSite interface option allows remote
monitoring and adjustment of the ModSync
using any web enabled device. Smartphone compatibility provides another
solution for monitoring system variables.
ELECTRIC ACTUATORS
VSI-1000 SERIES
TM
DESCRIPTION
VSI-1000 Series Electric Actuators are used on Kele
KBV Series butterfly valves to provide two-position (with
or without battery backup) or proportional control in a
NEMA 4X housing.
The VSI-1000 Series comes standard on 8" and larger
non-spring return assemblies and on 5" and larger twoposition spring return assemblies. They can be ordered
on smaller valve assemblies as an option. Standard features include 2 SPDT fully adjustable auxiliary switches
(two-position only), manual override crank, and an internal heater to prevent condensation in outdoor installations.
KBV-2-6-E2SO
assembly includes
VSI-BB1020 actuator
SPECIFICATIONS
FEATURES
•
•
•
•
•
•
•
•
•
•
Lightweight, compact design
Two-position or modulating control
Two-position battery-backed models
NEMA 4X watertight, corrosion-resistant housing
Integral position indicator
Space heater standard
Two 1/2" conduit connections
Detachable manual override crank
Terminal strip wiring
Worm gear drive, no electro-mechanical brake
required
• Mounting orientation in any direction
• 4-20 mA or 500 Ω optional feedback signal
• Two SPDT fully adjustable auxillary switches on
two-position models
Power
120 VAC standard
Models 1005 to 1020 12/24 VDC optional
Models 1005 to 1040 24 VAC optional
Torque range
347-17,359 in-lb
Motor
120 VAC, 1 phase, 60 Hz;
enclosed, non-ventilated, high
starting torque, reversible induction, Class E insulation
Thermal overload
Auto reset, embedded
Travel limit switches Cam operated, adjustable SPDT
for open/close stop
Position indicator
High-visibility graduated dial
Conduit connections Two 1/2" NPT
Gears
Alloy steel rear, al-bronze sector
Bearings
Alloy steel sleeve and ball
Ambient temp
-31° to 150°F (-35° to 65°C)
Approvals
CSA-NRTL/C, NEMA 4, 4X
ACTUATOR SPECIFICATIONS
VSI-1000 Series Two-Position Actuators (models with BB prefix are battery backed)
Model
1005
Torque (in-lb)
347
Nm
39
Duty cycle
100%
Travel speed
12.5
@ 60 Hz (sec)
Max current 0.35/0.18
(amp @
120/240 VAC)
Weight lb (kg)
4.4 (2)
1010
1040
1060
868
98
100%
25
1020/
BB1020
1736
196
100%
25/7.5
3472
392
80%
25
5208
588
75%
25
1100/
BB1100
8680
980
50% and 80%
25/7.5
0.41/0.22
1.25/0.70
1.66/0.90
1.62/0.88
2.23/1.21
2.33/1.17
2.40/1.21
8.8 (4)
17.2 (8)/
22.3 (10)
18.7 (8.5)
44 (20)
46. 2 (21)/
56.3 (25.5)
48.4 (22)
52.8 (24)
KELE • www.kele.com • FAX 800-284-5353
1150
1200
13,019
17,359
1471
1961
50% and 80% 50% and 80%
37.5
50
USA 888-397-5353 • International 901-382-6084
March 2006
ACTUATOR SPECIFICATIONS (CONTINUED)
VSI-1000S Series Modulating Actuators (battery backup not available )
Model
Torque (in-lb)
Nm
Resolution
Power consumption (VA)
Power @ rest
Duty cycle
Travel speed
@ 60 Hz (sec)
Max current
(amp @ 120/240 VAC)
Weight (lb)
1010S
868
98
1020S
1736
196
1040S
1060S
1100S
3472
5208
8680
392
588
981
1/100 - 1/400 steps through 90°
200
350
350
2 VA
80%
75%
80%
25
25
25
1150S
13,019
1471
1200S
17,359
1961
70
200
350
350
100%
25
80%
12.5
80%
37.5
80%
50
0.65/0.35
1.8/0.9
1.8/0.9
1.62/0.88
2.8/1.4
3.4/1.7
–
9.7 (4.4)
18 (8)
18 (8)
44 (20)
48.4 (22)
48.4 (22)
50.6 (23)
WIRING
N
L
- IN +
- OUT +
N
120 VAC
Control
L1
110 VAC
4-20 mA
Aux
Cont.
4-20 mA
1
2
3
4
5
6
7
Power
Open
Close
120 VAC
Control Input
Open
Close
1
2
3
4
5
6
L
C2 7
N
INT 8
G
C3 9
COM NO 10
Open
NC 11
Close
Close to defeat
failsafe on power
outage
Contact Out
CAM Adjusted
HTR
VSI-1000
Two-Position/Tri-State
VSI-1000
4-20 mA or 1-5 VDC
L1
N
G
VSI-BB1020, BB1100
Two-Position
DIMENSIONS
A
in
(cm)
B
F
G
L1
C
L2
D
E
Side View
Dimension
A
B
C
D
E
F
G
L1
L2
1005
1010/1010S
3.2
(8.3)
2.9
(7.6)
1.1
(2.9)
2.9
(7.5)
0.5
(1.2)
2.5
(6.4)
2.0
(6.4)
2.7
(6.8)
2.4
(6.0)
3.8
(9.8)
4.3
(11.0)
1.4
(3.5)
3.7
(9.5)
0.7
(1.7)
2.7
(8.8)
2.1
(8.8)
3.2
(8.2)
2.8
(7.0)
Bottom View
1060/1060S
1020/1020S/BB1020
1100/1100S/BB1100
1040/1040S
7.1
4.8
(18.2)
(12.3)
7.9
5.5
(20.0)
(13.4)
1.0
1.3
(2.6)
(3.3)
5.7
4.3
(14.5)
(10.8)
1.2
1.0
(3.0)
(2.7)
5.4
3.7
(9.4)
(9.4)
4.1
2.5
(10.5)
(9.4)
5.4
4.6
(13.6)
(11.8)
4.6
3.3
(11.6)
(8.4)
1150/1150S
1200/1200S
7.1
(18.2)
7.9
(20.0)
1.0
(2.6)
5.7
(14.5)
1.2
(3.0)
5.8
(15.9)
4.1
(10.5)
5.4
(13.6)
4.6
(11.6)
ORDERING INFORMATION
VSI-1000 Series comes standard with Kele KBV Series butterfly valves.
Can be ordered separately for custom retrofit applications.
Consult Kele.
KELE • www.kele.com • FAX 800-284-5353
USA 888-397-5353 • International 901-382-6084
  
YF150 / YF150SS - Cast Steel / Cast 316 Stainless Steel
C la s s 15 0 Flanged End Connect ions
Sure Flow Class 150 ASME Flanged
A
strainers are available in Carbon
Steel and Stainless Steel.
A machined, tapered seat
ensures a perfect fit for the
removable, stainless steel
B
screen. Size 2” and larger
come complete with flanged
blow-off cover, gasket &
plug. 1 1/2” and smaller come
complete with solid threaded cover and gasket. May be installed
in vertical or horizontal pipelines with blow-off connection at the
lower end of the screen.
Notes:
•
Must specify if for steam service
•
Sizes 14” and larger are available in Cast Steel only.
Manufacturer reserves the right to modify dimensions,
materials, or design. Consult factory for certification.
Construction
Carbon Steel - Body, Cover - ASTM A216 Grade WCB
Stainless Steel - Body, Cover - ASTM A351 Grade CF8M
All screens are Stainless Steel
Dimensions (Inches)
Size
Inches
1/2
3/4
1
1 1/2
2
2 1/2
3
4
5
6
8
10
12
14
16
18
20
24
Prefix
0050
0075
0100
0150
0200
0250
0300
0400
0500
0600
0800
1000
1200
1400
1600
1800
2000
2400
A
B
6
7 1/2
7 3/8
7 1/4
8 5/8
10 1/4
11 5/8
14 1/4
17 5/8
18 5/8
24 3/8
26
30 3/8
36
46 9/16
46
49 1/2
58 3/8
2 9/16
3
3 3/8
4 3/4
4 7/8
7 1/2
7 3/4
9 1/8
11
13 3/8
14 5/8
17 1/4
21
27 3/16
30 1/4
35 11/16
40
44 1/2
Ordering Information
Example: Include full description
Size
Model
Screen
(Prefix)
Number
Opening
0400
YF150SS
125
4” Flanged, Y Strainer, Cast Stainless Steel, Class 150
ASME Flanges, 1/8” Perf Screen
Blow-Off
NPT
1/4
1/4
1/4
1/2
1/2
3/4
1
1 1/2
2
2
2
2
2
2
2
2
2
2
Shipping
Weight (LBS)
9
11
15
18
30
44
60
96
150
174
264
414
615
720
956
1130
1500
1990
Operating Pressures and Temperatures
Type
Size
psi @ Temp Steam*
psi @ Temp WOG
YF150
YF150SS
1/2” - 24”
1/2” - 12”
150 @ 358 °F
150 @ 358 °F
285 @ 100 °F
275 @ 100 °F
Standard Screens
Size
Standard
Opening
1/2” - 1 1/2”
2” - 3”
4” - 24”
1/32” perf
3/64” perf
1/8” perf
0.032”
0.045”
0.125”
Toll Free: 1-800-263-8251 Toll Free Fax: 1-800-876-1164
International: 1-905-335-1350 International Fax: 1-905-332-4993
Email: [email protected] www.sureflowequipment.com
Page
11
Piping:
1”
2Ͳ1/2”
4”
6”
10”
Sch40
Sch40
Sch40
Sch40
Sch40
SSSAͲ312316L
SAͲ106BSMLS
SAͲ106BSMLS
SAͲ106BSMLS
SA53BERW
Engineering Data
x
x
x
x
x
x
The purpose of the PH Neutralizing Kit (without a
Pump) is to bring the PH level of the boiler’s
condensate to a neutral level.
The medium in the container will neutralize the
condensate of 12MM Btu’s for 6 months.
The kit shall be connected downstream of a Fulton
Condensate Drain Trap.
This does not replace and is not an alternate to the
Fulton condensate drain kit.
The outlet of the kit shall be piped to appropriate
drain.
DĂŐŶĞƐŝƵŵKǆŝĚĞƌĞƉůĂĐĞŵĞŶƚďĂŐƐĂƌĞĂǀĂŝůĂďůĞ
from the Fulton parts department.
PH Neutralizing Kit without Pump
Hydronic Condensing Boilers
Models: All Models
Component
Construction
Container
Polyethylene͕ŵĂǆ͘ƚĞŵƉ͘
140F
DĂŐŶĞƐŝƵŵKǆŝĚĞ
contained in 1 lb porous
bags, shipped with 6ea
1 ½” NPT Plastic Fittings,
ŵĂǆ͘ƚĞŵƉ͘ϮϬϬ&
Medium
Inlet/Outlet
Connections
Fulton Heating Solutions, Inc.
972 Centerville Road, Pulaski, NY 13142
Phone: (315) 298-ϱϭϮϭͻ&Ăǆ͗;ϯϭϱͿ298-6390
www.fulton.com
phneutralizing-engdata-2011-0404
ElectricalRequirementsforSinglePointConnection:
Voltage:
Phase:
Frequency:
FullLoadAmps(FLA):
MinimumCircuitAmpacity(MCA):
SizeofDisconnectSwitch:
FusinginDisconnectSwitch:
TypeofFusing:
460V
3Ph
60Hz
60A
65A
100A
70A
ClassJ
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FLOW
ULTRASONIC FLOWMETER
DTFXL SERIES
DESCRIPTION
7
The DTFXL Series ultrasonic ﬂow meter measures water
ﬂow in a wide variety of pipe sizes and pipe materials,
using clamp-on sensors that attach to the outside of the
pipe. This non-invasive, non-contact ﬂow meter provides
instantaneous ﬂow rate and accumulated ﬂow and provides a
4-20 mA output as well as pulse outputs. The DTFXL Series
ﬂow meter is easy to install, has a large bidirectional ﬂow
range, and comes with or without a display. Conﬁguration,
monitoring, and calibration of the DTXFL is accomplished
with an easy-to-use software package via a cable connection
from a PC to the ﬂow meter.
For systems using water/glycol solutions, the higher-powered
DB Series ultrasonic ﬂow meter is recommended.
APPLICATION
FLOW
FEATURES
•
•
•
•
•
•
•
•
•
•
DTFXL4-AN1-NN
Transit-time technology in an economical package
Can handle some suspended solids and gas pockets
Bidirectional ﬂow range for changeover systems
Multiple totalizers for forward, reverse, net
Models with or without display
Selectable standard or metric engineering units
Non-invasive, no system down time to install
4-20 mA output plus choice of pulse outputs
Optional armored cable
High temperature transducers available
The DTFXL Series is available in 3 basic transmitter/
transducer arrangements for installation and application
ﬂexibility.
Models with integral transducers are available for pipe sizes
1/2" to 2"; the transmitter is attached to the transducers which
clamp on to the pipe for a local mount arrangement.
Models with remote small pipe (1/2" to 2") clamp-on
transducers require the transmitter to be wall- or panelmounted away from the pipe.
Models with remote large pipe (2-1/2" to 100") strap-on
transducers also require the transmitter to be wall or panelmounted away from the pipe.
Transmitters are available with or without display.
SPECIFICATIONS
Supply Voltage
Frequency
11 to 30 VDC
0-1000 Hz for Turbine output (nonground referenced AC and 100 mV
pp minimum), switch selectable; 5
VDC pp ground-referenced square
wave for TTL output
Supply Current
0.25 A
Maximum Output Impedance
9001 maximum for 4-20 mA output;
source power can share common
with power supply
Outputs
4-20 mA and Turbine or TTL
Conduit Opening
1/2" conduit knockout (7/8" hole, 2.2
cm)
Cable Length
Remote transducer models available
with 20' (6.1m), 50' (15m), or 100'
(30m) cables
Accuracy
± 1.0% of reading above 1 fps (0.3
mps) velocity, ± 0.01% of reading
below 1 fps (0.3 mps)
Response Time
0.3 to 30 seconds, adjustable
260
001-901-382-6084 International 888-397-5353 USA kele.com
Display
Two-line x eight-character LCD
Operating Temperature -40° to 185°F (-40° to 85°C); remote
DTTS/DTTN transducers have upper
limit of 250°F (121°C) and high
temperature DTTH transducers have
upper limit of 400°F (200°C)
Velocity Range
0.1 to 40 fps (feet/second), 0.03
to 12.4 mps (meters/second),
bi-directional
Pipe Size Range
1/2" to 100" (1.2 to 254 cm)
Media Compatibility
Most clean liquids or liquids with
some suspended solids or aeration,
not recommended for glycol
solutions, not for steam; for water/
glycol systems the DE Series is
recommended
Enclosure Rating
NEMA 4X as long as a liquid-tight
connector is used
Approvals
ANSI/ISA 582.01;
CSA C22.2 No. 213, E79-15-95
Warranty
1 year
© 2012 Kele, Inc. All rights reserved. The Kele name and logo are registered trademarks of Kele, Inc.
January 2012
FLOW
ULTRASONIC FLOWMETER
DTFXL SERIES
DIMENSIONS- INTEGRAL MODELS
WIRING
PC cable
connection
in (mm)
Note: Power ground and
4-20 mA common are
connected internally.
Upstream (red)
Upstream (black)
Downstream (black)
Downstream red)
Transducer
connections
6.66
(169.2)
2.57
(65.3)
TRANSIT TIME FLOWMETER
–
4-20 mA
+
4-20 mA output –
+
Turbine or TTL output
3.17
(80.5)
Turbine or TTL Pulse
Power –
0.875 (22.2)
diameter
conduit hole
B
+
+
–
24 VDC
power
supply
Note: Integral model transmitters have conduit knockout connection on the right
side of the enclosure. Remote models have two conduit holes on the bottom
side of the enclosure.
D
A
C
%JNFOTJPOT"#$BOE%WBSZCZQJQFTJ[FUIF%EJNFOTJPOCFJOHTMJHIUMZMBSHFS
UIBOUIFPVUTJEFEJBNFUFSPGUIFQJQF
7
ORDERING INFORMATION
MODEL
DTFXL1
DTFXL2
DTFXL3
DTFXL4
Y
For DTTS, DTTC transducers
CONNECTOR OPTIONS
N 1/2" conduit knockout
OUTPUT SIGNALS
1-NN 4-20 mA and pulse
D002-2007-001
D005-0803-104
D005-2116-004
D010-0204-001
D010-2102-010
DCP-1.5-W
DCPA-1.2
January 2012
Remote transducers for small pipes (with “Y” pipe size)
MODEL DESCRIPTION
DTTS Remote transducers for 1/2" to 2" pipes
DTTC High Temperature transducer for 1/2” to 2” pipes
PIPE SIZE
D 1/2"
F 3/4"
G 1"
H 1 1/4"
J 1 1/2"
L 2"
PIPE TYPE
P ANSI carbon steel
C Copper
T Tubing
CABLE LENGTH
020 20 feet (6.1 m)
050 50 feet (15 m)
100 100 feet (30 m)
CABLE ARMOR OPTION
N No armor
A Flexible armor
CABLE ARMOR LENGTH
000 No armor
020 20 feet (6.1 m)
050 50 feet (15 m)
100 100 feet (30 m)
Remote transducers for large pipes (with “X” pipe size)
MODEL DESCRIPTION
DTTN Standard transducer for 2 1/2" to 20" pipes
DTTH High temperature transducer for 2 1/2" to 100" pipes
CABLE LENGTH
020 20 feet (6.1 m)
050 50 feet (15 m)
100 100 feet (30 m)
CABLE ARMOR OPTION
N No armor
A Flexible armor
CABLE ARMOR LENGTH
000 No armor
020 20 feet (6.1 m)
050 50 feet (15 m)
100 100 feet (30 m)
OPTIONS
N Normal area rating
NOTE: Add -C sufﬁx to transmitter model
number for factory-conﬁgured transmitter and ﬁll
out the application data sheet located on Kele's
website. The UltraLink software is required to
reset the DTFXL totalizer and to ﬁeld conﬁgure,
monitor, and diagnose the DTFXL. The PC cable
is required to connect a PC to the DTFXL and
the software is available on CD or free from
www.dynasonics.com.
RELATED PRODUCTS
Additional 36" stainless straps for DTTN/H transducers
(two straps included standard with remote transducers)
UltraLink software CD
USB to DB-9 Serial Communications Cable
PC to transmitter cable
Mounting track assembly for DTTN/DTTH transducers, for <10" pipes
Power supply, 24 VAC IN to 24 VDC OUT
Power supply, 120 VAC IN to 24 VAC/24 VDC OUT
© 2012 Kele, Inc. All rights reserved. The Kele name and logo are registered trademarks of Kele, Inc.
kele.com
FLOW
DESCRIPTION
Transmitter without display
Transmitter with display
Transmitter without display, UL enclosure
Transmitter with display, UL enclosure
PIPE SIZE
A 1/2" ANSI carbon steel
B 3/4" ANSI carbon steel
C 1" ANSI carbon steel
D 1 1/4" ANSI carbon steel
E 1 1/2" ANSI carbon steel
F 2" ANSI carbon steel
G 1/2" copper
H 3/4" copper
I
1" copper
J 1 1/4" copper
K 1 1/2" copper
L 2" copper
M 1/2" tubing (plastic)
N 3/4" tubing (plastic)
P 1" tubing (plastic)
Q 1 1/4" tubing (plastic)
R 1 1/2" tubing (plastic)
S 2" tubing
X For DTTN, DTTH transducers
888-397-5353 USA
PAGE
837
836
001-901-382-6084 International
261
SERVOMOTORE - STELLANTRIEB - SERVOMOTOR - SERVOMOTEUR
SERVOMOTORE (A)
Il servomotore regola contemporaneamente la
serranda dell'aria, tramite la camma a profilo
variabile, e la farfalla del gas. Il servomotore
ruota di 130° in 33 s.
Non modificare la regolazione fatta in fabbrica
alle 5 camme di cui è dotato; solo controllare
che esse siano come sotto riportato:
Camma I
: 130°
Limita la rotazione verso il massimo.
A bruciatore funzionante alla potenza MAX la
farfalla del gas deve risultare tutta aperta: 90°.
Camma II
: 0°
Limita la rotazione verso il minimo.
A bruciatore spento la serranda dell'aria e la farfalla del gas devono risultare chiuse: 0°.
Camma III
: 30° (gas)
Regola la posizione di accensione e potenza
MIN.
Camma IV
: 30° (olio)
Regola la posizione di accensione e potenza 1°
stadio.
Camma V
: 90°
Determina il momento d’apertura della valvola
gasolio di 2° stadio.
D887
(A)
POMPA (B)
1 - Aspirazione
G 1/2"
2 - Ritorno
G 1/2"
3 - Attacco manometro
G 1/8"
4 - Attacco vacuometro
G 1/8"
5 - Regolatore di pressione
6 - Vite di by-pass
POMPA - PUMPE - PUMP - POMPE
SUNTEC J7 C
A - Portata min. a 12 bar di pressione
B - Campo di pressione in mandata
C - Depressione max in aspirazione
D - Campo di viscosità
E - Temperatura max. gasolio
F - Pressione max. in aspirazione e ritorno
G - Taratura pressione in fabbrica
H - Larghezza maglia filtro
D1251
J7 C
A
B
C
D
E
F
G
H
kg/h
bar
bar
cSt
°C
bar
bar
mm
230
10 - 21
0,45
2,8 - 200
90
1,5
12
0,170
(B)
16
STELLANTRIEB (A)
SERVOMOTOR (A)
SERVOMOTEUR (A)
Über den Nocken mit variablem Profil steuert
der Stellantrieb gleichzeitig die Luftklappe und
die Gasdrossel. Der Stellantrieb führt in 33 s
eine 130° Drehung aus.
Die werkseitige Einstellung seiner 5 Nocken
nicht verändern; es sollte nur die Entsprechung
zu folgenden Angaben überprüft werden:
The servomotor provides simultaneous adjustment of the air gate valve, by means of the
variable profile cam, and the gas butterfly valve.
The servomotor rotates through 130 degrees in
33 seconds.
Do not alter the factory setting for the 5 cams;
simply check that they are set as indicated
below:
Le servomoteur règle en même temps le volet
d'air par la came à profil variable et la vanne
papillon du gaz. Le servomoteur pivote de 130°
en 33 secondes.
Ne pas modifier le réglage des 5 cames équipant l'appareil effectué en usine. Contrôler simplement que ces cames soient réglées comme
suit:
Cam I
: 130°
Limits rotation toward maximum position.
When the burner is at max output the gas butterfly valve must be fully open: 90°.
Cam II
: 0°
Limits rotation toward the minimum position.
When the burner is shut down the air gate valve
and the gas butterfly valve must be closed: 0°.
Cam III
: 30° (gas)
Adjusts the ignition position and the MIN output.
Cam IV
: 30° (oil)
Adjusts the ignition position and the 1st stage
output.
Cam V
: 90°
Determines when the 2nd-stage diesel oil valve
opens.
Came I
: 130°
Limite la rotation vers le maximum.
Le brûleur fonctionnant à la puissance maximum, la vanne papillon doit être ouverte complètement: 90°.
Came II
: 0°
Limite la rotation vers le minimum.
Brûleur éteint, le volet de l'air et la vanne
papillon doivent être fermés: 0°.
Came III
: 30° (gaz)
Règle la position d'allumage et de puissance
minimum.
Came IV
: 30° (fioul)
Règle la position d’allumage et de puissance de
1ère allure.
Came V
: 90°
Elle détermine le moment d’ouverture de la
vanne fioul de 2ème allure.
Nocken I
: 130°
Begrenzt die Drehung zum Höchstwert.
Bei Brennerbetrieb auf Höchstleistung muß die
Gasdrossel ganz geöffnet sein: 90°.
Nocken II
: 0°
Begrenzt die Drehung zum Mindestwert.
Bei ausgeschaltetem Brenner müssen die Luftklappe und die Gasdrossel geschlossen sein:
0°.
Nocken III
: 30° (Gas)
Regelt die Zünd- und Mindestleistungsposition.
Nocken IV
: 30° (Öl)
Regelt die Zündposition und die Leistungsposition der 1. Stufe.
Nocken V
: 90°
Bestimmt den Öffnungsmoment des Heizölventils der 2. Stufe.
PUMPE (B)
1 - Ansaugen
2 - Rücklauf
3 - Anschluß Manometer
4 - Anschluß Vakuummeter
5 - Druckregler
6 - By-pass Schraube
G 1/2"
G 1/2"
G 1/8"
G 1/8"
A - Min.-Durchsatz bei einem Druck von 12 bar
B - Auslaß-Druckbereich
C - Max.-Ansaugunterdruck
D - Viskositätsbereich
E - Max. Heizöltemperatur
F - Max. Ansaug- und Rücklaufdruck
G - Werkseitige Druckeinstellung
H - Filtermaschenweite
PUMP (B)
1 - Suction
2 - Return
3 - Pressure gauge attachment
4 - Vacuum meter attachment
5 - Pressure adjustment screw
6 - By-pass screw
G 1/2"
G 1/2"
G 1/8"
G 1/8"
A - Min. delivery rate at 12 bar pressure
B - Delivery pressure range
C - Max. suction depression
D - Viscosity range
E - Max light oil temperature
F - Max. suction and return pressure
G - Pressure calibration in the factory
H - Filter mesh width
17
POMPE (B)
1 - Aspiration
2 - Retour
3 - Raccord manomètre
4 - Raccord vacuomètre
5 - Vis réglage pression
6 - Vis by-pass
G 1/2"
G 1/2"
G 1/8"
G 1/8"
A - Débit min. à 12 bar de pression
B - Plage de pression en refoulement
C - Dépression max. en aspiration
D - Plage de viscosité
E - Température max. fioul
F - Pression max. en aspiration et retour
G - Réglage pression en usine
H - Largeur maille filtre
ALIMENTAZIONE COMBUSTIBILE
7
Circuito bitubo (A)
Il bruciatore è dotato di pompa autoaspirante e
perciò, entro i limiti indicati nella tabella, è in
grado di alimentarsi da solo.
Cisterna più in alto del bruciatore A
E' opportuno che la quota P non superi i 10 m
per non sollecitare eccessivamente l'organo di
tenuta della pompa e la quota V non superi i 4 m
per rendere possibile l'autoinnesco della pompa
anche con serbatoio quasi vuoto.
Cisterna più in basso B
Non si deve superare la depressione in pompa
di 0,45 bar (35 cm Hg). Con una depressione
maggiore si ha liberazione di gas dal combustibile; la pompa diventa rumorosa e la sua durata
diminuisce.
Si consiglia di far arrivare la tubazione di ritorno
alla stessa altezza della tubazione di aspirazione; è più difficile il disinnesco della tubazione
aspirante.
10
5
A
P
V
9
8
1
+H
10 cm
6
2
4
5
7
3
Circuito ad anello
Il circuito ad anello è costituito da un condotto
che parte dalla cisterna e ritorna in essa nel
quale una pompa ausiliaria fa scorrere il combustibile sotto pressione. Una derivazione
dall'anello alimenta il bruciatore. Questo circuito
è necessario quando la pompa del bruciatore
non riesce ad autoalimentarsi perchè la distanza
e/o il dislivello della cisterna sono superiori ai
valori riportati in tabella.
-H
9
B
6
D2999
+H
-H
[m]
+4
+3
+2
+1
+ 0,5
0
- 0,5
-1
-2
-3
-4
L [m]
RLS 160/M MX
Ø [mm]
12
14
16
71
62
53
44
40
138
122
106
90
82
150
150
150
150
150
36
74
137
32
28
19
10
-
66
58
42
26
10
123
109
81
53
25
(A)
Legenda
H = Dislivello pompa-valvola di fondo
L = Lunghezza tubazione
Ø = Diametro interno tubo
1 = Bruciatore
2 = Pompa
3 = Filtro
4 = Valvola manuale intercettazione
5 = Condotto di aspirazione
6 = Valvola di fondo
7 = Valvola manuale a chiusura rapida
con comando a distanza (solo Italia)
8 = Elettrovalvola di intercettazione (solo Italia)
9 = Condotto di ritorno
10 = Valvola di ritegno (solo Italia)
COLLEGAMENTI IDRAULICI (B)
Le pompe hanno un by-pass che mette in comunicazione il ritorno con l'aspirazione. Sono
installate sul bruciatore con il by-pass chiuso
dalla vite 6), vedi schema pag. 36.
E' quindi necessario collegare entrambi i tubi
flessibili alla pompa.
Se la pompa viene fatta funzionare con il ritorno
chiuso e la vite di by-pass inserita, si guasta
immediatamente.
Togliere i tappi dai raccordi di aspirazione e
ritorno della pompa.
Avvitare al loro posto i tubi flessibili con le
guarnizioni date a corredo.
Nel montaggio i tubi flessibili non devono essere
sollecitati a torsione.
Disporre i tubi in modo che non possano essere
calpestati o venire a contatto con parti calde
della caldaia e in modo che possano permettere
l'apertura del bruciatore.
Collegare, infine, l'altra estremità dei tubi flessibili ai condotti di aspirazione e ritorno mediante i
nipples dati a corredo.
D3000
(B)
INNESCO POMPA
- Accertarsi, prima di mettere in funzione il
bruciatore, che il tubo di ritorno in cisterna non abbia occlusioni. Un eventuale
impedimento provocherebbe la rottura
dell'organo di tenuta posto sull'albero
della pompa. (La pompa lascia la fabbrica
con il by-pass chiuso).
- Accertarsi pure che le valvole poste sul condotto di aspirazione siano aperte e che nella
cisterna ci sia il combustibile.
- Perchè la pompa possa autoinnescarsi è
indispensabile allentare la vite 3) della
pompa, vedi fig. (B)p.16, per sfiatare l'aria
contenuta nel tubo di aspirazione.
18
BRENNSTOFFZUFÜHRUNG
FUEL SUPPLY
ALIMENTATION COMBUSTIBLE
Zweistrangsystem (A)
Der Brenner verfügt über eine selbstansaugende Pumpe und kann sich daher, innerhalb
der Grenzen der seitlich abgebildeten Tabelle,
selbst versorgen.
Tank höher als der Brenner A
Die Strecke P sollte nicht höher als 10 m sein,
damit das Dichtungsorgan der Pumpe nicht
überlastet wird, und die Strecke V sollte 4 m
nicht überschreiten, damit die Selbsteinschaltung der Pumpe auch bei fast leerem Tank
möglich ist.
Tank niedriger B
Der Pumpenunterdruck von 0,45 bar (35 cm
Hg) darf nicht überschritten werden. Bei
höheren Unterdruckwerten werden Gase des
Brennstoffs befreit; die Pumpe entwickelt mehr
Geräusche und ihre Haltbarkeit wird beeinträchtigt.
Es empfiehlt sich, die Rücklaufleitung auf
derselben Höhe wie die Ansaugleitung ankommen zu lassen; das Abkuppeln der Ansaugleitung ist schwieriger.
Double-pipe circuit (A)
The burner is equipped with a self-priming pump
which is capable of feeding itself within the limits
listed in the table at the side.
The tank higher than the burner A
The distance "P" must not exceed 10 meters in
order to avoid subjecting the pump's seal to
excessive strain; the distance "V" must not
exceed 4 meters in order to permit pump selfpriming even when the tank is almost completely empty.
The tank lower than the burner B
Pump depression values higher than 0.45 bar
(35 cm Hg) must not be exceeded because at
higher levels gas is released from the fuel, the
pump starts making noise and its working lifespan decreases.
It is good practice to ensure that the return and
suction lines enter the burner from the same
height; in this way it will be more improbable that
the suction line fails to prime or stops priming.
Circuit à double tuyau (A)
Le brûleur est muni d'une pompe à aspiration
automatique et par conséquent, dans les limites
indiquées dans le tableau ci-contre, il est en
mesure de s'alimenter tout seul.
Cuve située plus haut que le brûleur A
Il est opportun que la cote P ne dépasse pas 10
m pour ne pas trop solliciter l'organe
d'étanchéité de la pompe et que la cote V ne
dépasse pas 4 m pour permettre l'autoamorçage de la pompe même avec la cuve
presque vide.
Cuve située plus bas que le brûleur B
On ne doit pas dépasser une dépression de
0,45 bar (35 cm Hg) dans la pompe. Avec une
dépression supérieure, des gaz se dégagent du
combustible; la pompe devient bruyante et sa
durée de vie diminue.
Nous conseillons de faire arriver le tuyau de
retour à la même hauteur que le tuyau d'aspiration; le désamorçage du tuyau d'aspiration est
plus difficile.
Kreisschaltung
Sie besteht aus einer Leitung, die von und zum
Tank führt, in der eine Hilfspumpe den Brennstoff unter Druck fließen läßt. Eine Abzweigung
des Kreises speist den Brenner. Diese
Schaltung ist nützlich, wenn die Brennerpumpe
sich nicht selbst speisen kann, weil Abstand
und/oder Höhe vom Tank größer sind als die in
der Tabelle aufgeführten Werte.
The loop circuit
A loop circuit consists of a loop of piping departing from and returning to the tank with an auxiliary pump that circulates the fuel under
pressure. A branch connection from the loop
goes to feed the burner. This circuit is extremely
useful whenever the burner pump does not succeed in self-priming because the tank distance
and/or height difference are higher than the values listed in the Table.
Circuit en anneau
Il est constitué d'un conduit partant de la cuve et
y revenant dans lequel une pompe auxiliaire fait
circuler le combustible sous pression. Une dérivation de l'anneau alimente le brûleur. Ce circuit
est utile quand la pompe du brûleur ne parvient
pas à s'auto-alimenter parce que la distance et/
ou la différence de niveau avec la cuve sont
supérieures aux valeurs données dans le tableau.
Zeichenerklärung
H = Höhenunterschied Pumpe/Bodenventil
L = Leitungslänge
Ø = Innendurchmesser Leitung
1 = Brenner
2 = Pumpe
3 = Filter
4 = Manuelles Sperrventil
5 = Ansaugleitung
6 = Bodenventil
7 = Manuelles Schnellschließventil mit Fernsteuerung (nur Italien)
8 = Sperrmagnetventil (nur Italien)
9 = Rücklaufleitung
10 = Rückschlagventil (nur Italien)
Key
H = Pump/Foot valve height difference
L = Piping length
Ø = Inside pipe diameter
1 = Burner
2 = Pump
3 = Filter
4 = Manual on/off valve
5 = Suction line
6 = Foot valve
7 = Rapid closing manual valve
remote controlled (only Italy)
8 = On/off solenoid valve (only Italy)
9 = Return line
10 = Check valve (only Italy)
HYDRAULIKANSCHLÜSSE (B)
Die Pumpen verfügen über einen Bypass, der
Rücklauf und Ansaugung miteinander verbindet.
Sie sind am Brenner installiert und der Bypass
ist mit der Schraube 6) verschlossen, siehe Plan
S. 36.
Beide Schläuche sind demnach an die Pumpe
anzuschließen.
Wird die Pumpe bei geschlossenem Rücklauf
betrieben und die Bypass-Schraube eingesetzt,
wird sie sofort beschädigt.
Die Verschlußschrauben von den Saug- und
Rücklaufanschlüssen der Pumpe abnehmen.
An deren Stelle die Schläuche mit den beigepackten Dichtungen einbauen.
Beim Einbau dürfen diese Schläuche nicht verbogen werden.
Die Schläuche sind so zu führen, daß sie weder
Trittbelastungen noch warmen Kesselteilen ausgesetzt werden und daß der Brenner geöffnet
werden kann.
Anschließend das andere Schlauchende mit
den Ansaug - und Rücklaufleitungen durch die
mitgelieferten Nippeln verbinden.
HYDRAULIC CONNECTIONS (B)
The pumps are equipped with a by-pass that
connects return line and suction line. The
pumps are installed on the burner with the bypass closed by screw 6), see diagram page 36.
It is therefore necessary to connect both hoses
to the pump.
The pump will break immediately if it is run with
the return line closed and the by-pass screw
inserted.
Remove the plugs from the suction and return
connections of the pump.
Insert the hose connections with the supplied
seals into the connections and screw them
down.
Take care that the hoses are not stretched or
twisted during installation.
Install the hoses where they cannot be stepped
on or come into contact with hot surfaces of the
boiler and where they do not hamper the opening of the burner.
Now connect the other end of the hoses to the
suction and return lines by using the supplied
nipples.
EINSCHALTEN DER PUMPE
- Bevor Sie den Brenner in Betrieb nehmen, vergewissern Sie sich, ob die Rücklaufleitung zum Tank frei ist. Eventuelle
Hindernisse würden zur Beschädigung
des Dichtungsorgans an der Pumpenwelle führen. (Die Pumpe wird mit verschlossenem By-pass ausgeliefert).
- Kontrollieren Sie, ob die Ventile an der
Ansaugleitung offen sind und der Tank
Brennstoff enthält.
- Damit sich die Pumpe selbst einschalten
kann, muß die Schraube 3) gelockert wird
(siehe Abb. (B) S.16), so daß der Ansaugschlauch entlüftet wird.
PUMP PRIMING
- Before starting the burner, make sure that
the tank return line is not clogged.
Obstructions in the line could cause the
sealing organ located on the pump shaft
to break. (The pump leaves the factory with
the by-pass closed).
- Also check to make sure that the valves
located on the suction line are open and that
there is sufficient fuel in the tank.
- For self-priming to take place, the screw 3) of
the pump (See fig.(B) page 16) must be loosened in order to bleed off the air contained in
the suction line.
19
Légende
H = Diff. niveau pompe-clapet de pied
L = Longueur tuyau
Ø = Diamètre interne tuyau
1 = Brûleur
2 = Pompe
3 = Filtre
4 = Soupape manuelle d'arrêt
5 = Conduit d'aspiration
6 = Clapet de pied
7 = Vanne manuelle à fermeture rapide
avec commande à distance (uniquement
pour l'Italie)
8 = Electrovanne d'arrêt (uniquement pour
l'Italie)
9 = Conduit de retour
10 = Vanne de retenue (uniquement pour l'Italie)
RACCORDEMENTS HYDRAULIQUES (B)
Les pompes ont un by-pass qui met en communication le retour avec l'aspiration. Elles sont
installées sur le brûleur avec le by-pass fermé
par la vis 6), voir schéma page 36.
Il faut donc raccorder les deux flexibles à la
pompe.
Si on fait fonctionner la pompe avec le retour
fermé et la vis de by-pass insérée, la pompe
s'abîme immédiatement.
Retirer les bouchons des prises de raccordement d'aspiration et de retour de la pompe.
Visser à leur place les flexibles avec les joints
de série.
Lors du montage, ces flexibles ne doivent pas
être soumis à des torsions.
Disposer les flexibles de manière à éviter de les
écraser avec le pied et qu'ils soient en contact
avec des parties chaudes de la chaudière. Faire
en sorte qu'ils puissent permettre l'ouverture du
brûleur.
Raccorder ensuite l'autre extrémité des flexibles
aux conduits d'aspiration et de retour à l'aide
des raccords de série.
AMORÇAGE POMPE
- Avant de mettre le brûleur en marche,
s'assurer que le tuyau de retour dans la
cuve ne soit pas bouché. Un obstacle
éventuel provoquerait la rupture de
l'organe d'étanchéité situé sur l'arbre de
la pompe. (La pompe quitte l'usine avec le
by-pass fermé).
- Contrôler également que les clapets situés
sur le conduit d'aspiration soient ouverts et
qu'il y ait du combustible dans la cuve.
- Pour que la pompe puisse s'auto-amorcer, il
est indispensable de desserrer la vis 3) de la
pompe (voir fig.(B) page 16) pour purger l'air
contenu dans le tuyau d'aspiration.
11BV-RK
Speciﬁcations
Machined Aluminum Head,
Galvanized Attaching Bracket,
Filter Restriction Indicator, and
#R Epoxy-Coated Disposable
Spin-On Filter.
R
Speciﬁcations
Epoxy coated canister.
Recommended on units with
either single or double line
systems ﬁring up to 10 gph.
Maximum Firing Rate:
Micron Removal:
Filtering Area:
Working Pressure:
Flow Rate:
Inlet/Outlet:
Dimensions:
Bracket Up Position:
Bracket Down Position:
10 gph
10
500 sq. in.
15 psi
5 gph
3/8" npt
Maximum Firing Rate:
Micron Removal:
Filtering Area:
Working Pressure:
Flow Rate:
Dimensions:
10 gph
10
500 sq. in.
15 psi
45 gph
H-5½" W-3¾"
Maximum Firing Rate:
Micron Removal:
Filtering Area:
Working Pressure:
Flow Rate:
Inlet / Outlet:
Dimensions:
35 gph
35 microns
700 sq in
15 psi
90 gph
3/8” npt
9” H x 4-3/4” W
H-9¼"
H-9" W-3¾"
1603
11BV-RK Gar-Ber Spin-On Fuel Oil Filter
2605
"R" Epoxy-Coated Can Repl Cartridge Boxed
Commercial Gar-Ber "M" Filters
11BV-M
Speciﬁcations
Machined Aluminum Head with
1/8" Vacuum/Bleed port with
#M epoxy-Coated Disposable
Spin-On Cartridge Filter.
1604
11BV-M Gar-Ber Commercial Spin-On
Oil Filter
11BV-MK
Speciﬁcations
Machined Aluminum Head with
1/8" Vacuum/Bleed port with
#M epoxy-Coated Disposable
Spin-On Cartridge Filter.
Maximum Firing Rate:
Micron Removal:
Filtering Area:
Working Pressure:
Flow Rate:
Inlet / Outlet:
Dimensions:
35 gph
35 microns
700 sq in
15 psi
90 gph
3/8” npt
10-1/2” H x 4-3/4” W
1605
11BV-MK Gar-Ber Commercial Spin-On
Oil Filter
M
Speciﬁcations
Machined Aluminum Head with
1/8" Vacuum/Bleed port with
#M epoxy-Coated Disposable
Spin-On Cartridge Filter.
2615
"M" Epoxy-Coated Can Repl Cartridge
9
Pipeline Strainers
Bronze NPT “Y” Strainers
59 Series
Conbraco’s 59 Series “Y” strainers are lightweight and compact. All
sizes offer maximum protection against foreign particles in piping
systems and process equipment. Cast bronze body and stainless
steel screens are completely corrosion resistant. Self-aligning screen
is easily accessed for cleaning or service. Operating pressures up to
400 psig make the 59 Series an excellent choice as a versatile, multipurpose strainer. Sizes 1/8" to 1/2" are perfect for OEM applications
and are available as UL recognized components for use as a
secondary strainer on oil burning equipment. Optional tapped caps are
also available for convenient cleaning of the screen and are not
plugged (suffix-02). For tapped cap with plug installed use suffix -P2.
• WORKING PRESSURE (non-shock):
300 psig @ 350˚F Steam
400 psig @ 150˚F Water, Oil, Gas
• SELF ALIGNING SCREENS
304 SS (Standard) available in
a large variety of meshes (thru 100).
Contact factory for optional meshes.
Materials of Construction
No.
Part
1
2
3
4
*Screen
Stainless Steel
*O-Ring Teflon
*Gasket
(1/8" thru 1/2")
PTFE (3/4" thru 4")
5
Material
ASTM Spec
Body
Bronze
B584
Cap
Rod Brass (1/8" – 1")
B16
Bronze (1-1/4" – 4")
B584
Remarks
Type 304
* Recommended spare parts
Standard Screens:
Size
Screen Opening
1/8" thru 1/2"
50 Mesh
3/4" thru 3"
20 Mesh
4"
.125 Perf.
Model
59-000-01
59-001-01
59-002-01
59-003-01
59-004-01
59-005-01
59-006-01
59-007-01
59-008-01
59-009-01
59-010-01
59-011-01
59-UL0-01
59-UL1-01
59-UL2-01
59-UL3-01
Size
1/8"
1/4"
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
4"
1/8"
1/4"
3/8"
1/2"
Suffix Key
-02 Tapped Cap
-E1
-P2 Tapped Cap with Plug
-A1
-07 Tapped Cap with Plug and
-B1
Alternate Screen
-C1
-06 Strainer/Ball Valve Combination
-H1
-03 Monel Screen
Dimensional Specifications
A
B
2
2
2-11/16
2-11/16
3-7/8
4-3/4
5-1/8
5-3/4
6-3/4
7-15/16
9-1/8
11-15/16
2
2
2-11/16
2-11/16
1-1/4
1-1/4
2
2
3-1/4
4
4-1/4
5
6
5-7/8
6-7/8
10-1/ 8
1-1/4
1-3/4
2
2
C
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Suffix Key
20 MESH
40 MESH
60 MESH
80 MESH
100 MESH
(Suffix-02)
1/8
NPT
NPT
1/4 NPT
1/4 NPT
1/2 NPT
3/4 NPT
3/4 NPT
1 NPT
1-1/4 NPT
1-1/4 NPT
1-1/2 NPT
1-1/2 NPT
1/8 NPT
1/8 NPT
1/4 NPT
1/4 NPT
1/8
Customer Service 1-704-841-6000
Wt./100
44.5
42.5
78.6
75.1
174
276
358
541
747
1130
1580
3070
44.5
42.5
78.6
75.1
Screen Area
(IN2)
1.38
1.38
3.19
3.19
8.18
12.9
16.2
22.8
32.7
47.3
64.8
115
1.38
1.38
3.19
3.19
5
ALBANY MODEL FLV-075/ 165
3/4” FUSIBLE LINK VALVE
3/4" NPT (f) x 3/4" NPT (f) - Inline
This valve is designed to automatically close oil
supply lines in case of fire. It includes a spring and
replaceable fusible element which melts at 165°F
allowing the valve to close tightly.
PFQ
Stainless Steel Liquid Filled Gauge
Description & Features:
Industrial
•
•
•
•
•
•
•
•
•
•
1
2
Pulsation resistant, liquid filled stainless steel case
Glycerin filled standard
Brass and stainless steel internals
Restricted orifice
Crimp-On bezel
Single (psi) or dual scale (psi/kPa)/(psi/bar) available
Optional U-Clamps and front flanges
Dry case available
CRN registered
5 year warranty
Applications:
•
1. Optional U-Clamp
2. Optional Front Flange
Ideal for pumps, compressors, hydraulic presses, machinery,
pneumatic equipment and motors in harsh environments
Specifications
Dial
1.5” (40mm), 2” (50mm), 2.5” (63mm), 4” (100mm), white aluminum with black and red markings
Case
AISI 304 SS
Lens
Polycarbonate
Ring
AISI 304 SS, Crimp-On
Socket
OT 58 brass or AISI 316 SS
Connection
1
Fill Liquid
Glycerin
Bourdon Tube
1.5” (40mm), 2” (50mm): Brass C-shaped for pressures up to and including 600 psi (4,147 kPa);
SS C-shaped for pressures over 600 psi (4,136 kPa)
2.5” (63mm), 4” (100mm): Phosphor bronze C-shaped for pressures up to and including 600 psi
(4,147 kPa) unless SS internals are specified - AISI 316 SS C-shaped for 1000 psi (6,895 kPa),
AISI 316 SS spiral for pressures above 1000 psi (6,895 kPa)
Movement
OT 59 brass or SS
Pointer
Aluminum, anodized black
Welding
Over-Pressure
Limit
Brass: Silver Alloy, 316SS: TIG
25% for pressures up to 1,400 psi (9,653 kPa),
15% for pressures over 1,400 psi (9,653 kPa)
Socket Gasket
Buna N for two-piece internal socket seal
Fill Plug
Buna N
Lens Ring Gasket
Silicone rubber
Working Pressure
Maximum 75% of full scale value
Ambient/Process
Temperature
Dry: -40°F to 200°F (-40°C to 93°C)
Glycerin Filled: -4°F to 150°F (-20°C to 65°C)
1.5” (40mm), 2” (50mm): ±2.5% of full scale value
2.5” (63mm), 4” (100mm): ±1.5% of full scale value
Accuracy
Enclosure Rating
46
/8”, 1/4” NPT or 1/2” NPT standard with restricted orifice
IP65
Tel: 1-800-WINTERS / www.winters.com
WINTERS INSTRUMENTS
PFQ
Stainless Steel Liquid Filled Gauge
Dual Scale Order Codes (products in bold are normally in stock)
Dial Size
2.5 (63mm)
Industrial
Connection
Dial Size
/4”
/4” Back
/4”
/4” Back
Bottom
(CB)
Bottom
(CB)
1
1
1
Movement
Socket, Tube
Brass
Brass
SS
SS
30” Hg Vac/kPa
30”-0-15 psi/kPa
30”-0-30 psi/kPa
30”-0-60 psi/kPa
30”-0-100 psi/kPa
30”-0-150 psi/kPa
30”-0-200 psi/kPa
30”-0-300 psi/kPa
0-15 psi/kPa
0-30 psi/kPa
0-60 psi/kPa
0-100 psi/kPa
0-160 psi/kPa
0-200 psi/kPa
0-300 psi/kPa
0-400 psi/kPa
0-600 psi/kPa
0-1,000 psi/kPa
0-1,500 psi/kPa
0-2,000 psi/kPa
0-3,000 psi/kPa
0-5,000 psi/kPa
0-6,000 psi/kPa
0-7,500 psi/kPa
0-10,000 psi/kPa
0-15,000 psi/kPa
PFQ801
PFQ790
PFQ798
PFQ799
PFQ791
PFQ792
PFQ794
PFQ795
PFQ800
PFQ802
PFQ803
PFQ804
PFQ805
PFQ806
PFQ807
PFQ817
PFQ808
PFQ809
PFQ816
PFQ810
PFQ811
PFQ812
PFQ814
PFQ818
PFQ813
-
PFQ900
PFQ890
PFQ898
PFQ899
PFQ891
PFQ892
PFQ894
PFQ895
PFQ901
PFQ902
PFQ903
PFQ904
PFQ905
PFQ906
PFQ907
PFQ917
PFQ908
PFQ909
PFQ914
PFQ910
PFQ911
PFQ912
PFQ915
PFQ918
PFQ913
-
PFQ106
PFQ107
PFQ108
PFQ109
PFQ110
PFQ111
PFQ112
PFQ113
PFQ118
PFQ119
PFQ120
PFQ121
PFQ122
PFQ123
PFQ124
PFQ125
PFQ126
PFQ127
PFQ128
PFQ129
PFQ137
PFQ138
PFQ139
PFQ144
PFQ145
PFQ146
PFQ147
PFQ148
PFQ149
PFQ151
PFQ156
PFQ157
PFQ158
PFQ159
PFQ162
PFQ163
PFQ164
PFQ169
PFQ170
PFQ171
PFQ175
PFQ177
PFQ178
PFQ179
PFQ180
PFQ181
PFQ182
PFQ183
PFQ184
PFQ186
PFQ190
PFQ191
2.5” (63mm)
/4”
1
/4” Back (CB)
Bottom
1
1
Connection
Movement,
Socket, Tube
30” Hg Vac/bar
30”-0-15 psi/bar
30”-0-30 psi/bar
30”-0-60 psi/bar
30”-0-100 psi/bar
30”-0-150 psi/bar
30”-0-200 psi/bar
30”-0-300 psi/bar
0-15 psi/bar
0-30 psi/bar
0-60 psi/bar
0-100 psi/bar
0-160 psi/bar
0-200 psi/bar
0-300 psi/bar
0-400 psi/bar
0-600 psi/bar
0-1,000 psi/bar
0-1,500 psi/bar
0-2,000 psi/bar
0-3,000 psi/bar
0-5,000 psi/bar
0-6,000 psi/bar
0-7,500 psi/bar
0-10,000 psi/bar
Brass
Brass
PFQ801R1R11
PFQ790R1R11
PFQ798R1R11
PFQ799R1R11
PFQ791R1R11
PFQ792R1R11
PFQ794R1R11
PFQ795R1R11
PFQ800R1R11
PFQ802R1R11
PFQ803R1R11
PFQ804R1R11
PFQ805R1R11
PFQ806R1R11
PFQ807R1R11
PFQ817R1R11
PFQ808R1R11
PFQ809R1R11
PFQ816R1R11
PFQ810R1R11
PFQ811R1R11
PFQ812R1R11
PFQ814R1R11
PFQ818R1R11
PFQ813R1R11
PFQ900R1R11
PFQ890R1R11
PFQ898R1R11
PFQ899R1R11
PFQ891R1R11
PFQ892R1R11
PFQ894R1R11
PFQ895R1R11
PFQ901R1R11
PFQ902R1R11
PFQ903R1R11
PFQ904R1R11
PFQ905R1R11
PFQ906R1R11
PFQ907R1R11
PFQ917R1R11
PFQ908R1R11
PFQ909R1R11
PFQ914R1R11
PFQ910R1R11
PFQ911R1R11
PFQ912R1R11
PFQ915R1R11
PFQ918R1R11
PFQ913R1R11
Other ranges and connection sizes available upon request. For scale change, refer to How to Order Guide for scale codes. For
options, attach suffix to end of order code: i.e. PFQ801R1R11-DRY for DRY CASE.
Option suffix:
25BF = 2.5” (63mm) Back Flange
25FF = 2.5” (63mm) Front Flange
25UC = 2.5” (63mm) U-Clamp
25DRY = Supply 2.5” gauge less liquid fill
SF25 = Silicone fill
50
Tel: 1-800-WINTERS / www.winters.com
WINTERS INSTRUMENTS
Stainless Steel Liquid Filled Gauge
2” Bottom Connection
Industrial
1.5” Back Connection with Front Flange and U-Clamp
PFQ
2.5” Back Connection with Front Flange
2.5” Back Connection with U-Clamp
4” Back Connection with Front Flange
WINTERS INSTRUMENTS
Tel: 1-800-WINTERS / www.winters.com
53
Pumpsaver® Braided Pump Connectors
A± .125”
321ss ANNULAR
CORRUGATED HOSE
304ss BRAID
CL
MALE N.P.T.
300ss FERRULE
FOR TEMP
ABOVE 70°F
TEMP
°F
FACTOR
S.S.
QTY
I.D. (In.)
A (In.)
*Pressure
(PSI) @ 70°F
.50
1325
.75
1100
1.00
700
70
1.00
200
.94
1.25
550
300
.88
1.50
450
400
.83
2.00
450
2.50
300
500
.78
3.00
275
600
.74
4.00
270
*For safe working
pressure above 70°F,
multiply pressure shown
at 70°F times
correction factor
of required temp.
NOTES
*Working pressures shown for the hose and braid are based on
an operating temperature of 70°F (21°C) with a 4:1 safety factor.
END FITTING MATERIAL SPECIFICATIONS
CARBON STEEL
STAINLESS STEEL
✔
SCH’D 40 IPS
✔
SCH’D 80 IPS
®
PROJECT
CUSTOMER
ENGINEER
REPRESENTATIVE
DRAWING #
6801 Crossbow Drive
East Syracuse, NY USA 13057-1026
Telephone 315/437-1611
Fax 315/437-1903
www.flexhose.com
REV. 1/02
STAINLESS STEEL PUMP CONNECTORS
SMN 1⁄2”-4” I.D.
MANUFACTURING B. O. M.
34
18
2 1/2" NPT CUSTOMER
GAS INLET CONNECTION
44
40
20
32
41
25
32
18
32
24
14 13/16
17
18
17
5
36
45
36
19
4
13
40
24
43
23
30
46
6 1/4
28
27
11
14
CONNECT USING 1/4"
FLEX CONNECTION
9
31
TOP VIEW
17
33
47
17
12
5
3
15
16
36
27
8
34
30
38
GTAW
1/8
37
6
39
30
36
(15" LONG) 1
26
21
2
39
42
22
10
3/8" NPT BURNER
PILOT CONNECTION
2" NPT BURNER
GAS CONNECTION
34
22
29
22
35
ISOMETRIC VIEW
(PARTIALLY EXPLODED FOR CLARITY)
8
3" MIN
ITEM
PART NUMBER
DESCRIPTION
QTY
U.O.M.
1
2-10-000112
2 1/2" SCH. 40 PIPE
1.25
FT.
2
2-11-000003
3/8" COPPER TUBING
1.5
FT.
3
2-30-000111
1/2" UL GAS / OIL BALL VALVE
1
EA.
4
2-30-000117
2 1/2" UL GAS / OIL BALL VALVE
1
EA.
5
2-30-000220
1/4" UL GAS / OIL BALL VALVE
2
EA.
6
2-30-000298
1/2" NPT PILOT VALVE 120/60 CSA, UL, FM ASCO 8214G020 (5 PSI MAX)
1
EA.
7
2-30-000566
1/4" MNPT X 1/4" MNPT 24" LONG FLEX CONNECTOR
1
EA.
8
2-30-000677
1/2" NPT PILOT GAS REGULATOR MAXITROL 325-3 (5 PSI MAX)
1
EA.
9
2-30-001184
1/8" NPT VENT LIMITER FOR 325-3 PILOT REGULATOR (12A09, GREEN)
1
EA.
10
2-30-001231
2" UL GAS BALL VALVE WITH DUAL 1/4" NPT SIDE TAPS
1
EA.
11
2-35-000046
2 1/2" X 6" - NPT STANDARD NIPPLE
1
EA.
12
2-35-000084
1/2" X 6" - NPT STANDARD NIPPLE
1
EA.
13
2-35-000086
1/2" X 1 1/2" - NPT STANDARD NIPPLE
1
EA.
14
2-35-000087
1/2" X 2" - NPT STANDARD NIPPLE
1
EA.
15
2-35-000088
1/2" X 2 1/2" - NPT STANDARD NIPPLE
1
EA.
16
2-35-000090
1/2" X 3 1/2" - NPT STANDARD NIPPLE
1
EA.
17
2-35-000096
1/4" X 1 1/2" - NPT STANDARD NIPPLE
4
EA.
18
2-35-000097
1/4" X 2" - NPT STANDARD NIPPLE
3
EA.
19
2-35-000100
1/4" X 4" - NPT STANDARD NIPPLE
1
EA.
20
2-35-000101
1/4" X 5" - NPT STANDARD NIPPLE
1
EA.
21
2-35-000114
2 1/2" X 10" - NPT STANDARD NIPPLE
1
EA.
22
2-35-000157
2" X 2 1/2" - NPT STANDARD NIPPLE
3
EA.
23
2-35-000163
2 1/2" X 3" - NPT STANDARD NIPPLE
1
EA.
24
2-35-000164
2 1/2" X 4" - NPT STANDARD NIPPLE
2
EA.
25
2-35-000204
1/4" THREADED TEE
1
EA.
26
2-35-000210
1/4" SCH. 40 COUPLING
1
EA.
27
2-35-000213
1/2" THREADED TEE
2
EA.
28
2-35-000243
2 1/2" THREADED TEE
1
EA.
29
2-35-000255
2 1/2" X 2" STD BUSHING
1
EA.
30
2-35-000262
1/2" X 1/4" STD BUSHING
3
EA.
31
2-35-000267
1/2" THREADED ELBOW
1
EA.
32
2-35-000269
1/4" THREADED ELBOW
4
EA.
33
2-35-000290
2 1/2" STD THREADED CAP
1
EA.
34
2-35-000292
2 1/2" THREADED ELBOW
2
EA.
35
2-35-000294
2" SCH. 40 UNION
1
EA.
36
2-35-000306
1/4" FS SQUARE HEAD PLUG
4
EA.
37
2-35-000317
1/4" MNPT X 3/8" MALE FLARE BRASS ELBOW
1
EA.
38
2-35-000353
1/2" X 7" - NPT STANDARD NIPPLE
1
EA.
39
2-35-000515
3/8" BRASS FLARE NUT
2
EA.
40
2-35-000565
1/4" N.P.T. STREET ELBOW
2
EA.
41
2-35-001282
2 1/2" X 2 1/2" X 1/2" STD THREADED REDUCING TEE
1
EA.
42
2-35-G00014
3/8" FNPT X 3/8" MALE FLARE BRASS STRAIGHT FITTING
1
EA.
43
2-40-000381
ACTUATOR W/ POC SIEMENS SKP15.011U1
1
EA.
44
2-40-000387
GAS PRESSURE SWITCH 1"-20" WC SIEMENS QPL31.050M00
1
EA.
45
2-40-000390
GAS PRESSURE SWITCH 2"-20" WC SIEMENS QPH31.050M00
1
EA.
46
2-40-000884
SKP25.011U1 120V AIR/GAS RATIO VALVE
1
EA.
47
2-40-001044
SIEMENS VGD40.065U MAIN DOUBLE BODY GAS VALVE
1
EA.
NOTES:
1. ALL DIMENSIONS ARE IN INCHES AND ARE FOR REFERENCE ONLY. DUE
TO FABRICATION VARIANCES AND INDIVIDUAL THREAD ENGAGEMENT,
DIMENSIONS MAY CHANGE.
2. NO CLOSE NIPPLES ARE USED ON GAS CONNECTIONS. ALL PIPE AND
FITTINGS, UNLESS OTHERWISE NOTED, ARE NPT SCHEDULE 40
CONFORMING TO ASTM A733-89 OR EQUIVALENT.
SIDE VIEW
3. ALL COMPONENTS VENTED TO THE ATMOSPHERE WILL HAVE SEPARATE
VENT LINES INSTALLED BY OTHERS AND ARE TO BE RED TAGGED FOR
CUSTOMER NOTIFICATION AT FINAL ASSEMBLY.
4. ENGINEERING MAY APPROVE SUBSTITUTION OF DEPICTED
COMPONENTS WITH AN EQUIVALENT APPROVED COMPONENT DUE TO
CODE, AREA OF INSTALLATION, CUSTOMER REQUIREMENTS, AND/OR
AVAILABILITY OF PARTS AT TIME OF ASSEMBLY.
UNLESS OTHERWISE NOTED:
UPDATED ALLOWABLE INCOMING GAS
A
PRESSURE FROM 14" TO 28" WC
MJG 8/9/12
REV
REVISION DESCRIPTION
DIMENSIONS ARE IN INCHES
TOLERANCES ON
WEF
8/10/12
B.O.M.
REVISION HISTORY
N/A
WEF
MEH
TES
8/10/12
8/10/12
8/10/12
ELEC. ENG MECH. ENG CHECKED
APPROVED
FRACTIONS
B1/16
(2) PLACE DEC.
B.01
(3) PLACE DEC.
B.005
ANGLES
B2 DEG.
SURFACE FINISH
250 MICRO-INCHES
This design and
drawings are
proprietary and are the
exclusive property of
The Fulton Companies.
The corporation does
not permit their use
except with prior
written consent.
The items shown in
this drawing may be
covered by one or
more patents of The
Fulton Companies.
DRAWN BY:
M. GIGLIOTTI
CHECKED BY:
T. SARGENT
B.O.M. REVIEW
THIRD ANGLE PROJECTION
1 OF 1
W. FOLNSBEE
MECH. ENG:
2/13/2012 R. METOTT
JOB NUMBER:
DESCRIPTION:
PROJECT NAME:
972 Centerville Road
VTG-6000 2 1/2" NATURAL GAS TRAIN FOR RIELLO
Pulaski, New York USA 13142
BURNER, CSD-1, VENTLESS (INCOMING GAS
PRESSURE 28"WC-5PSI)
DRAWING NUMBER
3/19/2012
ELEC. ENG:
The Fulton Companies
3/19/2012 N/A
APPROVED BY:
3/19/2012 W. FOLNSBEE
PROJECT MANAGER:
3/19/2012
SHEET 1 OF 1
7-54-003064
R
REV
A
Bulletin E-56
Series 1900 Pressure Switch
Specifications - Installation and Operating Instructions
1/8 FEMALE NPT
HIGH PRESS.
CONNECTION
60 TYP
(2) Ø3/16 [4.76]
MOUNTING HOLES
ON A 4-3/16 [106.36] B.C.
3
[76.20]
1-5/16
Ø3-1/2 [33.32]
[88.90] TYP
41/64
[16.27]
Series 1910 switch with conduit
enclosure off. Shows electric
switch and set point adjustment
screw.
Series 1910 pressure switch. All
pressure and electrical connections and set point adjustments
are on one side for easy installation.
Advanced design and precision construction permit
these switches to perform many of the tasks of larger,
costlier units. Designed for air conditioning service, they
also serve many fluidics, refrigeration, oven and dryer
applications. For use with air and non-combustible gases.
Series 1900 switches are available with set points of 0.07
to 20 inches water column. Set point adjustment can be
made easily - before or after installation. Range screw is
inside conduit enclosure to help prevent tampering. For
easy mounting and access, pressure and electrical connections and set point adjustment are located on one
side. This permits installation in corners or spaces too
small for other switches.
SPECIAL MODELS & ACCESSORIES
Special close coupled street elbow for right angle pressure connections. Can be installed on switch anytime.
Zinc plated aluminum.
16 ga. steel enclosure with gasketed
cover (NEMA 4) for wet or oily conditions. Withstands 200 hour salt spray
test. Wt. 5 Ibs. (2.3 kg). Switch must
be factory installed. Change 1910
base number to 1911 and add -WP
suffix. Example: 1911-1-WP.
Explosion-Proof Housing
NEMA 7, 9 NEMA 3. (7 lbs). Switch
must be factory installed. Change
model to 1911 and add -EXPL suffix.
Example: 1911-1-EXPL. Aluminum
base and cover rated Class I, Groups
C & D, Div. 1. Class II, Groups E, F, &
G, Div. 1.
7/8
[22.23]
4 [101.6] SQ.
WEATHERPROOF ELECTRIC
CONNECTION HUB
1/2⬙ NPT FEMALE
(4) 5-16 [7.94] DIA.
MTG. HOLES
3/4
[19.05]
4-3/4
[120.65]
1-1/8
[28.58]
6-1/2 [165.10]
CLEARANCE FOR
COVER REMOVAL
2X 4-1/4
[107.95]
1/8 FEMALE NPT
HIGH PRESSURE CONNECTION
3/32
[2.38]
1-7/8
[47.63]
2-9/32
[57.94]
2-7/16 [61.90]
The Dwyer-engineered force-motion amplifier increases the
leverage of diaphragm movement and results in a switch with
excellent sensitivity and repeatability.
SPECIFICATIONS
Service: Air and non-combustible, compatible gases.
Wetted Materials: Consult Factory.
Temperature Limits: -30 to 180°F (-34 to 82.2°C) (32°F
for non dry air).
Pressure Limits: 45˝ w.c. (11.2 kPa) continuous, 10 psig
( 68.95 kPa) surge.
Switch Type: Single-pole double-throw (SPDT).
Repeatability: ±3%.
Electrical Rating: 15 A @ 120-480 VAC, 60 Hz. Resistive
1/8 HP @125 VAC, 1/4 HP @ 250 VAC, 60 Hz. Derate to
10 A for operation at high cycle rates.
Electrical Connections: 3 screw type, common, normally
open and normally closed.
Process Connections: 1/8˝ female NPT.
Mounting Orientation: Diaphragm in vertical position.
Consult factory for other position orientations.
Set Point Adjustment: Screw type inside conduit
enclosure.
Weight: 1lb. 4.5 oz. (581 g).
Agency Approvals: CE, UL, CSA, FM.
SERIES 1910 SWITCHES — MODELS OPERATING
RANGES, DEADBANDS
1/2 NPT PROCESS
CONNECTION
2X 6-1/8
[155.58]
1/8 FEMALE NPT
LOW PRESSURE CONNECTION
1-3/4 [44.45]
CLEARANCE
FOR COVER
REMOVAL
51/64
[20.24]
NOTE: For ATEX units wire in accordance with local electrical
codes. Cable should enter enclosure housing through an
approved EX cable gland (not supplied).
3/4 [19.05]
1-1/4 [31.75]
3 [76.2]
5-1/2
3-1/8 [79.38]
HIGH PRESS.
LOW
PRESS.
[139.7] CONN. 1/8 N.P.T. CONN. 1/8
N.P.T.
2-3/4
4X Ø.281 [7.14]
Ø7/8 [22.23]
CONDUIT
CONNECTION
ATEX: For ATEX compliant model change the Series Number
to 1911 and add a “-CN” suffix. These versions follow Directive
94/9/EC ATEX compliant for
II 2 G EEx d IIB T6.
2 [50.8]
3 [76.2]
Weatherproof Housing
1-19/32
[40.48]
2-11/32
[59.53]
1/8 FEMALE NPT
LOW PRESSURE
CONNECTION
3X 1-1/16
[26.99]
3 [76.20]
6-5/8 [168.28]
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, IN 46361, U.S.A.
Approximate
Dead Band
Model
Number
Operating
Range,
Inches W.C.
At Min.
Set Point
At Max.
Set Point
1910-00
1910-0
1910-1
1910-5
1910-10
1910-20
0.07 to 0.15
0.15 to 0.55
0.40 to 1.6
1.40 to 5.5
3.0 to 11.75
4.0 to 20.0
0.04
0.10
0.15
0.30
0.40
0.40
0.04
0.10
0.16
0.30
0.40
0.50
Phone: 219/879-8000
Fax: 219/872-9057
www.dwyer-inst.com
e-mail: [email protected]
INSTALLATION
1. Select a location that is free from excessive vibration,
corrosive atmosphere and where the ambient temperature
is within the limits for these switches.
2. Mount standard switches with the diaphragm in a vertical
plane and with switch lettering and nameplate in an upright
position. Some switches are position sensitive and may not
reset properly unless they are mounted with the diaphragm
vertical. (Special units can be furnished for other than vertical mounting arrangements if required.)
3. Connect switch to source of pressure, vacuum or differential pressure. Metal tubing with 1/4˝ O.D. is recommended, but any tubing which will not restrict the air flow can be
used. Connect to the two 1/8˝ female NPT pressure ports as
noted below:
OPERATION
Pressure acting on the power diaphragm rotates the amplifying lever, which in turn extends the range spring and
rotates the snap switch input lever. When the set point is
reached, the snap switcch is actuated and the electrical contacts make or break.
ADJUSTMENT
To change the set point, proceed as follows:
A. Remove the snap-on cover from the conduit enclosure by
loosening its retaining screw and pulling firmly at its bottom
end. Turn the slotted adjustment screw at the top of range
spring housing clockwise to raise the set point pressure and
counter-clockwise to lower the set point.
• Differential pressures - connect pipes or tubes from source
of greater pressure to high pressure port marked HI-PR and
from source of lower pressure to low pressure port marked
LO-PR.
• Pressure only (above atmospheric) - connect tube from
source of pressure to high pressure port. The low pressure
port is left open to atmosphere.
• Vacuum only (below atmospheric pressure) - connect tube
from source of vacuum to low pressure port. The high pressure port is left open to atmosphere.
B. The recommended procedure for calibrating or checking
calibration is to use a “T” assembly with three rubber tubing
leads, all as short as possible and the entire assembly offering minimum flow restriction. Run one lead to the pressure
switch, another to the manometer of known accuracy and
appropriate range, and apply pressure through the third
tube. Make final approach to the set point very slowly. Note
that manometer and pressure switch will have different
response times due to different internal volumes, lengths of
tubing, fluid drainage etc. Be certain the switch is checked in
the position it will assume in use, i.e. with diaphragm in a
vertical plane and switch lettering and nameplate in an
upright position.
4. Electrical connections to the standard single pole, double
throw snap switch are provided by means of screw terminals marked “common”, “norm open”, and “norm closed”.
The normally open contacts close and the normally closed
contacts open when pressure increases beyond the set
point.
C. For highly critical applicaitons it is a good idea to check
the set point adjustment and reset it as necessary once or
twice in the first few months of operation. This will compensate for any change in initial tension which may occur in the
spring and diaphragm. For most applications this change will
not be significant and no resetting will be required.
5. Switch loads should not exceed the maximum specified
current rating of 15 amps resistive. Switch capabilities
decrease with high load inductance or rapid cycle rates.
Whenever an application involves either of these factors,
the user may find it desireable to limit the switched current
to 10 amps or less in the interest of prolonging switch life.
MAINTENANCE
Moving parts of these switches are sealed in and are permanently tamper proof. The single adjustment is that of the
set point. Care should be taken to keep the switch reasonably dry and free from dust or dirt. No lubrication or unusual
precautions are required for normal use.
1/2 FEMALE NPT
CONDUIT CONNECTION TYP 2 PLACES
25/32
[19.83]
1/4 FEMALE NPT POSITIVE PRESSURE
1/4 FEMALE NPT NEGATIVE PRESSURE
Ø1/4 [6.350]
TYP
GROUND
SCREW
VENT
6-3/32
[154.78]
5-13/16
[147.64]
17/32
[13.49]
1-1/16
1-1/8
[26.97]
[28.58]
2-5/32
[54.76]
5-1/8
[130.18]
1-5/8
[41.28]
CLEARANCE
FOR COVER
REMOVAL
1-5/8
TYP
[41.28]
4-3/4 [120.65]
5-1/2 [139.70]
15/16 TYP
[23.81]
ATEX Compliant Housing
Base number 1911 with -CN suffix.
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, IN 46361, U.S.A.
Phone: 219/879-8000
Fax: 219/872-9057
www.dwyer-inst.com
e-mail: [email protected]
Bulletin E-56
Presostatos Serie 1900
Instrucciones de Montaje y Operación
1/8 FEMALE NPT
HIGH PRESS.
CONNECTION
60 TYP
(2) Ø3/16 [4.76]
MOUNTING HOLES
ON A 4-3/16 [106.36] B.C.
3
[76.20]
1-5/16
Ø3-1/2 [33.32]
[88.90] TYP
41/64
[16.27]
Series 1910 switch with conduit
enclosure off. Shows electric
switch and set point adjustment
screw.
Series 1910 pressure switch. All
pressure and electrical connections and set point adjustments
are on one side for easy installation.
El diseno avanzado y la constucción prcisa permitne
que estospresostatos reemplacen a otros de mayor precio y tamaño. Sirven para uso en acondicionamiento de
aire, hornos, secaderos y aplicaciones en fluídica y refrigeración. Aptos para uso en aire y gases no combustibles.
Ranges disponibles desde 0.07˝ a 20˝ de C.A.
El ajuste puede ser antes o después de instalado. El
tornillo de ajuste está oculto dentro de la cubierta de
conexiones para evitar manipuleo indebido. El ajuste, las
conexiones de presión y elelctricas están de un solo lado
para facilitar el montaje. Esto permite la instalación en rincones o lugares estrechos.
MODELOS Y ACCESORIOS ESPECIALES
Accesorio Dwyer A-329
Codo de conexión an ángulo recto. Puede instalarse en
cualquier momento. Construcción en aluminio zincado.
Gabinete Hermético
7/8
[22.23]
4 [101.6] SQ.
WEATHERPROOF ELECTRIC
CONNECTION HUB
1/2⬙ NPT FEMALE
(4) 5-16 [7.94] DIA.
MTG. HOLES
3/4
[19.05]
4-3/4
[120.65]
3/4 [19.05]
1-1/4 [31.75]
5-1/2
HIGH PRESS.
LOW PRESS.
[139.7] CONN.
1/8 N.P.T. CONN. 1/8 N.P.T.
Gabinete Antiexplosivo
Base de hierro fundido y tapa en aluminio. Peso aprox. 5 lb. Especifique
“EXPL” más el nro. de modelo.
2X 4-1/4
[107.95]
1/8 FEMALE NPT
HIGH PRESSURE CONNECTION
1-3/4 [44.45]
CLEARANCE
FOR COVER
REMOVAL
1-7/8
[47.63]
2-9/32
[57.94]
2-7/16 [61.90]
The Dwyer-engineered force-motion amplifier increases the
leverage of diaphragm movement and results in a switch with
excellent sensitivity and repeatability.
SPECIFICATIONS
Service: Air and non-combustible, compatible gases.
Wetted Materials: Consult factory.
Temperature Limits: -30 to 180°F (-34 to 82.2°C) (32°F
for non dry air).
Pressure Limits: 45˝ w.c. (11.2 kPa) continuous, 10 psig
( 68.95 kPa) surge.
Switch Type: Single-pole double-throw (SPDT).
Repeatability: ±3%.
Electrical Rating: 15 A @ 120-480 VAC, 60 Hz. Resistive
1/8 HP @125 VAC, 1/4 HP @ 250 VAC, 60 Hz. Derate to
10 A for operation at high cycle rates.
Electrical Connections: 3 screw type, common, normally
open and normally closed.
Process Connections: 1/8˝ female NPT.
Mounting Orientation: Diaphragm in vertical position.
Consult factory for other position orientations.
Set Point Adjustment: Screw type inside conduit
enclosure.
Weight: 1lb. 4.5 oz. (581 g).
Agency Approvals: CE, UL, CSA, FM.
PRESOSTATOS SERIE 1910
RANGOS Y BANDA MUERTA
3 [76.2]
3-1/8 [79.38]
3/32
[2.38]
Banda Muerta
Modelo
Rango
Aj. Minimo
Aj. Máximo
1910-00
1910-0
1910-1
1910-5
1910-10
1910-20
0,07 to 0,15
0,15 to 0,55
0,40 to 1,6
1,40 to 5,5
3,0 to 11,75
4,0 to 20,0
0,04
0,10
0,15
0,30
0,40
0,40
0,04
0,10
0,16
0,30
0,40
0,50
1/2 NPT PROCESS
CONNECTION
2X 6-1/8
[155.58]
1/8 FEMALE NPT
LOW PRESSURE CONNECTION
51/64
[20.24]
2-3/4
6-1/2 [165.10]
CLEARANCE FOR
COVER REMOVAL
4X Ø.281 [7.14]
Ø7/8 [22.23]
CONDUIT
CONNECTION
1-1/8
[28.58]
2 [50.8]
3 [76.2]
Gabinete de acero cal. #16 para ambientes extremadamente húmedos o
aceitosos. Peso 5 lb. Presóstato instalado en fábrica. Especifique “WP”
más el nro. de modelo.
1-19/32
[40.48]
2-11/32
[59.53]
1/8 FEMALE NPT
LOW PRESSURE
CONNECTION
3X 1-1/16
[26.99]
3 [76.20]
6-5/8 [168.28]
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, IN 46361, U.S.A.
Phone: 219/879-8000
Fax: 219/872-9057
www.dwyer-inst.com
e-mail: [email protected]
INSTALACION
1. Elija un sitio donde no haya vibraciones excesivas,
atmósfera corrosiva, y la temperatura se mantenga dentro de los límites tolerados por el presóstato (vea las
especificaciones).
2. Instale el presóstato con el diafragma en un plano vertical, y el Logo de DWYER y la escritura de la etiqueta
en la parte superior. Algunos instrumentos son sensibles
a la posición y no conmutarian adequadamente si el
diafragma no está vertical.
Si se requiere, se pueden suministrar unidades especiales para montaje en distinte posición.
3. Conecte el presostato a proceso por medio de los
conectores hembra NPT de 1/8˝. Se recomienda para
esto., utilizar tubo metalico de 1/4˝ diam. ext. sin embargo puede usarse cualquier tubo que no retrinja el paso
de aire. Recuerde que:
• Presión diferencial: Conecte la alta presion a HI-PR
(alta presion) y la baja a LO-PR (baja presion).
• Presión: conecte la presión (superior a la atmosférica)
a HI-PR, dejando LO-PR abierto a la atmósfera.
• Vacío: igual gue para Presión, pero invirtiendo las
conexiones a proceso. Deje el conector no utilizado
abierto a la atmósfera.
4. Las conexiones electricas se efectúan mediante terminales a tornillo, marcados “ Common” (Común); “Norm
Open” (Normal Abierto) y “Norm Closed: ( Normal
Cerrado). Los contactos se invierten al incrementarse la
presión por sobre el ajuste (set point).
5. La corriente no debe exceder do los 15 A sobre carga
resistiva, La capaciedad del interruptor decrece con cargas inductivas, o ciclos rápidos de conmutación. Cuando
estas condiciones se presenten, o se esté en dudas
acerca de las mismas, se recomienda limitar la corriente
a 10 A para prolgar la vida util de interuptor. Otro método consiste enaumentar la capacidad de corriente del
interruptor mediante un relé para alta corriente o contactor. Consulte al Representante de DWYER en caso
necesario.
OPERACION
La presión actúa sobre el diafragma, girando la palanea
amplificadora. Esta a su vez, extiende el resorte
antagónico (de calibrasión) el que está mecánicamente
vinculado a la palanca actuadora del interruptor inversor:
Al alcanzarse el valor preajustado, la condición de los
contactos se invierte, es decir el NA pasa cerrado, y el
NC pasa abierto.
AJUSTE
Para cambiar el ajuste, proceda de la siguiente manera:
A. Retire la tapa cubre-conexiones aflojando el tornillo de
retención, y tirando firmemente de su extremo inferior.
Gire el tornillo de ajuste en sentido horario para incrementar la presión de actuación, o bien gírelo en sentido
anti-horario para disminuir la misma.
B. El procedimiento más seguro y simple para consequir
una calibración correcta (o la verificación) del punto de
trabajo es la siguiente:
1. Conecte una tubería de goma de poca longitud desde
el presóstato a una T de conexión, otra desde la T a un
manómetro de exactitud reconocida, y otra desde una
fuente disponible de presión.
2. Aplique presión lentamente, teniendo en cuenta gue el
presóstato y el manómetro pueden tener diferentes tiempos de reacción debido a diferencias en volumen de aire,
además de otras característcas mecanicas diferentes. La
aproximación final al punto de trabajo debe ser muy
lenta.
3. Asegúrese que el presóstato está en posición correcta
de funcionamiento, o por lo menos en la posición que
será montado. Recuerde que el funcionamiento correcto
de la unidad corresponde a montaje vertical del diafragma.
C. En aplicaciones muy críticas, es conveniente durante
los primeros meses de servicio verificar el punto de trabajo, y eventualmente restablecer el contacto varias
veces, para compensar cambios iniciales en la tension
del resorte antagónico, y diafragma. En la mayoría de los
casos, esto no es necesario.
MANTENIMIENTO
Las partes móviles y contactos están sellados, siendo
inalterables. El único ajuste disponible es del punto de
trabajo. Evite ingreso de suciedad y acumulación
humedad. No se requiere lubricación periódica.
©Copyright 2010 Dwyer Instruments, Inc.
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, IN 46361, U.S.A.
Printed in U.S.A. 2/10
Phone: 219/879-8000
Fax: 219/872-9057
FR# 26-440232-00 Rev. 2
www.dwyer-inst.com
e-mail: [email protected]
Technical Instructions
Document No. 155-292
November 11, 2002
QP Series
Pressure Switches for Gas and Air
GAS0047R1
mbar
LG
Description
QP… pressure switches are used for gas and air pressure supervision on industrial and
commercial burner applications.
The QPL31… series pressure switches break the electrical circuit when the pressure
drops below the adjusted value.
The QPH31… series pressure switches break the electrical circuit when the pressure
increases above the adjusted value.
Features
• UL listed for USA and Canada, FM approved, ISO 9001 certified;
European approved versions available.
• Adjustable pressure range from 1 to 112 inches water column (WC).
• Automatic and manual reset models.
• Surge protected up to 15 psi.
Product Numbers
Table 1.
Pressure Range
Product Number
Inches Water
Column (WC)
mbar
Execution
QPL31.050M00
1 to 20
2.5 to 50
Manual Reset Low
QPL31.140M00
7 to 55
17.5 to 137
Manual Reset High
QPH31.050M00
2 to 20
5 to 50
QPH31.150M00
10 to 60
25 to 150
QPL31.050A00
1 to 20
2.5 to 50
QPL31.075A00
5 to 30
12.5 to 75
QPL31.280A00
28 to 112
70 to 280
QPH31.050A00
2 to 20
5 to 50
QPH31.090A00
5 to 35
12.5 to 87
QPH31.280A00
28 to 112
70 to 280
Automatic Reset Low
Automatic Reset High
Siemens Building Technologies, Inc.
Technical Instructions
Document Number 155-292
November 11, 2002
Specifications
QP Series Pressure Switches for Gas and Air
10A @ 125 to 250 Vac
1/3 HP @ 125 to 250 Vac
6 psi (400 mbar)
15 psi (1 bar) for 2 seconds
–40°F to 140°F (–40°C to 60°C)
Electrical rating
Maximum operating pressure
Maximum surge pressure
Operating temperature
Operation
Range Adjustment
Remove the cover to adjust the pressure cut-off setting. Turn the range dial clockwise to
increase the pressure setting, or counterclockwise to decrease the pressure setting.
Manual reset models
If the yellow ring of the reset button is above the cover, the switch is in the open position
and must be manually reset before continuing burner operation.
Wiring
NOTE:
Wiring must be performed by a licensed electrician.
NO
NO
LOW
PRESSURE
MODEL
COM
P
GAS0044R1
GAS0043R1
COM
NC
NC
P
Figure 2. Typical Wiring for High
Pressure Models.
Figure 1. Typical Wiring for Low
Pressure Models.
Mounting
HIGH
PRESSURE
MODEL
•
All switches can be mounted in either a horizontal or vertical position.
•
All models have a 1/4-inch NPT female pressure connection on the metal base.
•
Check connections for leakage after installation.
Dimensions
(Manual Reset
Models Only)
Reset Button
3.00"
(76.2 mm)
∅.88" (22.22 mm)
(1/2" Connection)
10
5
13
37
15
.40"
(10.16 mm)
2.67"
(67.8 mm)
50
20
GAS0045R1
IN
W CH
.C
.
GAS0046R1
3.00"
(76.2 mm)
2
3
m
b
LG ar
25
Yellow
Ring
1/4" N.P.T. (Female)
Gas Inlet
Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as
design improvements are introduced. Other product or company names mentioned herein may be the trademarks of their respective owners.
© 2002 Siemens Building Technologies, Inc.
Siemens Building Technologies, Inc.
1000 Deerfield Parkway
Buffalo Grove, IL 60089-4513
U.S.A.
Your feedback is important to us. If you have
comments about this document, please send
them to [email protected]
Document No. 155-292
Printed in the U.S.A.
Page 2
SUBMITTAL
A-545B
JOB:
REPRESENTATIVE:
UNIT TAG:
ORDER NO.
DATE:
ENGINEER:
SUBMITTED BY:
DATE:
CONTRACTOR:
DATE:
APPROVED BY:
Circuit Setter
Calibrated Balance Valves
with Flanged Connections
DESCRIPTION
The Bell & Gossett Circuit Setter calibrated balance valve is a
precision machined triple purpose balancing instrument. It is precisely
calibrated for use as a presettable balance valve, variable orifice flow
meter and positive shut-off service valve.
Valves are furnished with a calibrated nameplate and memory stop
indicator which permits the value to be preset to a fixed open position
and then closed for service without disturbing valve setting.
Valves are equipped with capped readout valves fitted with internal
check valves. Sizes 2-1/2"-4" (brass ball) include a 1/4" NPT tapped
and plugged drain port as standard.
MAXIMUM OPERATING TEMPERATURE
250°F (121°C)
MAXIMUM WORKING PRESSURE
175 PSIG (1207 kPa)
CONSTRUCTION
Sizes 2-1/2"-4"
Body: Cast Iron
Ball: Brass
Seat Rings: Glass and carbon filled TFE
Readout Valves: Brass with EPT check valve
Stem "O" Ring: EPDM
Sizes 4"-12"
Body & Bonnet - Flanged: Cast Iron
Disc: Brass with EPDM insert
Stern: Stainless Steel
Packing: Teflon-Graphite (Asbestos-Free)
Gasket: Synthetic Fiber - Nitrile Binder (Asbestos-Free)
Seal Ring: EPDM
Bushing: Zinc Plated Steel
TYPICAL SPECIFICATION
Furnish and install as shown on plans and with manufacturer's
recommendations Model CB calibrated balance valves.
PRE-SET BALANCE FEATURE
Valves to be designed to allow installing contractor to pre-set balance
points for proportional system balance prior to system start-up in
accordance with pre-set balance schedule.
VALVE DESIGN AND CONSTRUCTION
Valves shall be of heavy-duty cast iron {flanged} construction with 125
psi ANSI flange _____ connections suitable up to 175 psi working
pressure. Valves 2-1/2" - 4" pipe shall have a brass ball with glass and
carbon filled TFE seat rings. valves 4" - 12" shall be fitted with a
bronze seat, replaceable bronze disc with EPDM seal insert, and
stainless steel stem.
DESIGN PRESSURE/TEMPERATURE
175 psig at 250°F
All balance valves to be ITT Bell & Gossett Model No. CB-__________
(note sizes)
IMPORTANT
When monitoring system flow care must be exercised to avoid
direct skin or eye contact with liquids that may escape. Liquids
with temperatures in excess of 120°F (49°C) may cause burns.
Bell & Gossett Circuit Setter Balance Valves are not
recommended for use with meter connections pointing downward.
To retain calibrated accuracy, a minimum length of unrestricted
straight pipe adjacent to the valve should be maintained as
follows:
SIZE
INCHES (mm)
2-1/2"-4"
(63.5-101.6)
4"-12"
(63.5-304.8)
UPSTREAM "A"
(In Pipe Diameters)
DOWNSTREAM "B"
(In Pipe Diameters)
3
1
5
2
Best use results maximize straight pipe length entering and
leaving valve. Obstructions or changes in planar flow profiles
entering valve may affect accuracy if too close to valve.
© COPYRIGHT 2009 ITT Corporation
Bell & Gossett
CIRCUIT SETTER CALIBRATED BALANCE VALVES
DIMENSIONS AND WEIGHTS *
MODEL
NO.
CB−2-1/2F
CB−3F
CB−4
CB−4F
CB−5F
CB−6F
CB−8F
CB−10F
CB−12F
PIPE
SIZE
2-1/2
(63.5)
3
(76.2)
4
(101.6)
4
(101.6)
5
(127)
6
(152.4)
8
(203.2)
10
(254)
12
(304.8)
DIMENSIONS IN INCHES (MM)
A
CLOSED
CONNS.
OPEN
FLGD.
−
−
FLGD.
−
−
−
−
16-7/8
(428.6)
18-1/2
(470.0)
20-3/4
(527.1)
24-3/4
(628.7)
28-7/8
(733.4)
33-1/2
(851.0)
15-7/8
(403.2)
17-1/4
(438.2)
19-1/4
(489.0)
23-1/4
(590.6)
26-1/2
(673.1)
31-1/8
(790.6)
FLGD.
FLGD.
FLGD.
FLGD.
FLGD.
FLGD.
FLGD.
A-545B
D
B
6-9/16
(166.7)
6-13/16
(173.0)
8
(203.2)
14-1/2
(368.3)
16
(406.4)
18
(457.2)
21-1/2
(546.1)
25-1/2
(647.7)
30
(762.0)
C
OPEN
CLOSED
E
−
−
−
−
−
−
−
−
−
−
−
−
4-1/2
(114.3)
5
(127.0)
5-1/2
(139.7)
6-3/4
(171.5)
8
(203.2)
9-1/2
(241.3)
15-11/16
(398.5)
16-27/32
(427.8)
19-1/8
(485.8)
22-3/8
(568.3)
26
(660.4)
29-11/16
(754.1)
13-15/16
(354.0)
15-1/16
(382.6)
17
(431.8)
20-5/16
(516.0)
23-3/16
(589.0)
26-9/16
(674.7)
6-1/4
(158.8)
6-7/8
(174.6)
8-1/4
(209.6)
10-3/8
(263.5)
12-1/4
(311.2)
14-1/2
(368.3)
F
7
(177.8)
7-1/2
(190.5)
9
(228.6)
−
−
−
−
−
−
MAX. WIDTH
OF VALVE
−
−
−
9
(228.6)
10
(254.0)
11
(279.4)
14-1/4
(362.0)
17
(431.8)
20
(508)
WEIGHT IN
LBS. (Kg)
23
(10.4)
29
(13.2)
41
(18.5)
94
(43)
114
(52)
186
(85)
316
(144)
458
(208)
662
(301)
All Dimensions +/- 0.125" (3.2 mm) tolerance. Dimensions are subjected to change. Not to be used in construction purposes unless certified.
SCHEDULE
MODEL NO.
CB−2-1/2F
CB−3F
CB−4
CB−4F
CB−5F
CB−6F
CB−8F
CB−10F
CB−12F
ITT
8200 N. Austin Avenue
Morton Grove, IL 60053
Phone (847)966-3700
Facsimile (847)966-9052
www.bellgossett.com
PART NO.
117116
117117
117035
117470
117471
117472
117473
117474
117475
TAGGING INFORMATION
QUANTITY
300 Series Gauge
P3S
•
•
•
•
•
•
1
Industrial
Description & Features:
Heavy duty, highly accurate aluminum case gauge
±0.5% accuracy
Brass or stainless steel internals
Large, easy-to-read dial
CRN registered
5 year warranty
Applications:
•
•
Use on air, steam , oil, fresh water
Boiler and control room
2
1. Back Connection with Standard Front Flange
2. Optional Hinged Case Back Connection
Specifications
Stainless Steel Internals
Brass Internals
Dial
4.5” (115mm), 6” (150mm), 8.5” (215mm) and
10” (250mm) white aluminum
4.5” (115mm), 6” (150mm), 8.5” (215mm) and
10” (250mm) white aluminum
Case
Aluminum painted black
Aluminum painted black
4.5” (115mm), 6” (150mm): SS, polished
10” (250mm): Aluminum painted black
8.5” (215mm), 10” (250mm): Aluminum, painted black
4.5” (115mm), 6” (150mm): Steel painted black (optional)
4.5” (115mm), 6” (150mm): SS, polished
10” (250mm): Aluminum painted black
8.5” (215mm), 10” (250mm): Aluminum, painted black
4.5” (115mm), 6” (150mm): Steel painted black (optional)
Lens
4.5” (115mm), 6” (150mm): Glass
8.5” (200mm), 10” (250mm): Polycarbonate
4.5” (115mm), 6” (150mm): Glass
8.5” (200mm), 10” (250mm): Polycarbonate
Ring
4.5” (115mm), 6” (150mm): SS, polished
8.5” (215mm), 10” (250 mm: Anodized aluminum
4.5” (115mm), 6” (150mm): SS, polished
8.5” (215mm), 10” (250 mm): Anodized aluminum
Socket
316L SS
Brass
1
Connection
/4” NPT for range 600 psi or lower, 1/2” NPT for range
1,000 psi or higher
Bourdon Tube
316L SS
Movement
304 SS
Brass
Pointer
Aluminum, anodized black, micrometer adjustable
Aluminum, anodized black, micrometer adjustable
Welding
316L SS TIG Argonarc
Tin/copper alloy for ranges up to 600 psi (4,137 kPa)
Silver alloy for ranges over 600 psi (4,137 kPa)
Over-Pressure
Limit
30% for
25% for
(4,137 15% for
30% for
25% for
(4,137 15% for
Front Flange
Back Flange
1
pressures up to 600 psi (4,137 kPa)
pressures over 600 - 1,400 psi
9,653 kPa)
pressures over 1,400 psi (9,653 kPa)
/4” NPT for range 600 psi or lower, 1/2” NPT for range
1,000 psi or higher
Phosphor bronze for ranges up to 600 psi (4,137 kPa)
316L SS for ranges over 600 psi (4,137 kPa)
pressures up to 600 psi (4,137 kPa)
pressures over 600 - 1,400 psi
9,653 kPa)
pressures over 1,400 psi (9,653 kPa)
Working Pressure Maximum 75% of full scale value
Ambient/Process
-40°F to 150°F (-40°C to 65°C)
Temperature
Maximum 75% of full scale value
Accuracy
±0.5% ANSI/ASME Grade 2A
±0.5% ANSI/ASME Grade 2A
Enclosure Rating
IP52
IP52
WINTERS INSTRUMENTS
-40°F to 150°F (-40°C to 65°C)
Tel: 1-800-WINTERS / www.winters.com
31
P3S
300 Series Gauge
Order Codes (products in bold are normally in stock)
1/2”
1/4”
1/2”
1/4”
Industrial
Connection
Tube & Socket,
Movement
Dial Size
30” Hg. vacuum/kPa
30”/0/15 psi/kPa
30”/0/30 psi/kPa
30”/0/60 psi/kPa
30”/0/100 psi/kPa
30”/0/160 psi/kPa
30”/0/200 psi/kPa
30”/0/300 psi/kPa
0 - 15 psi/kPa
0 - 30 psi/kPa
0 - 60 psi/kPa
0 - 100 psi/kPa
0 - 160 psi/kPa
0 - 200 psi/kPa
0 - 300 psi/kPa
0 - 400 psi/kPa
0 - 600 psi/kPa
0 - 1,000 psi/kPa
0 - 1,500 psi/kPa
0 - 2,000 psi/kPa
0 - 3,000 psi/kPa
0 - 5,000 psi/kPa
0 - 10,000 psi/kPa
0 - 15,000 psi/kPa
0 - 20,000 psi/kPa
Dial Size
30” Hg. vacuum/kPa
30”/0/15 psi/kPa
30”/0/30 psi/kPa
30”/0/60 psi/kPa
30”/0/100 psi/kPa
30”/0/160 psi/kPa
30”/0/200 psi/kPa
30”/0/300 psi/kPa
0 - 15 psi/kPa
0 - 30 psi/kPa
0 - 60 psi/kPa
0 - 100 psi/kPa
0 - 160 psi/kPa
0 - 200 psi/kPa
0 - 300 psi/kPa
0 - 400 psi/kPa
0 - 600 psi/kPa
0 - 1,000 psi/kPa
0 - 1,500 psi/kPa
0 - 2,000 psi/kPa
0 - 3,000 psi/kPa
0 - 5,000 psi/kPa
0 - 10,000 psi/kPa
0 - 15,000 psi/kPa
0 - 20,000 psi/kPa
Bottom
Back (LB)
Brass
Brass
P3S6000
P3S6001
P3S6002
P3S6003
P3S6004
P3S6005
P3S6006
P3S6007
P3S6008
P3S6009
P3S6010
P3S6011
P3S6012
P3S6013
P3S6014
P3S6015
P3S6016
P3S6017
P3S6018
P3S6019
P3S6020
P3S6021
P3S6022
P3S6023
P3S6024
P3S6200
P3S6201
P3S6202
P3S6203
P3S6204
P3S6205
P3S6206
P3S6207
P3S6208
P3S6209
P3S6210
P3S6211
P3S6212
P3S6213
P3S6214
P3S6215
P3S6216
P3S6217
P3S6218
P3S6219
P3S6220
P3S6221
P3S6222
P3S6223
P3S6224
Bottom Back (LB)
SS
4.5” (115mm)
P3S6000B P3S6025
P3S6001B P3S6026
P3S6002B P3S6027
P3S6003B P3S6028
P3S6004B P3S6029
P3S6005B P3S6030
P3S6006B P3S6031
P3S6007B P3S6032
P3S6008B P3S6033
P3S6009B P3S6034
P3S6010B P3S6035
P3S6011B P3S6036
P3S6012B P3S6037
P3S6013B P3S6038
P3S6014B P3S6039
P3S6015B P3S6040
P3S6016B P3S6041
P3S6017B P3S6042
P3S6018B P3S6043
P3S6019B P3S6044
P3S6020B P3S6045
P3S6021B P3S6046
P3S6022B P3S6047
P3S6023B P3S6160
P3S6024B P3S6161
8.5” (215mm)
P3S6200B P3S6300
P3S6201B P3S6301
P3S6202B P3S6302
P3S6203B P3S6303
P3S6204B P3S6304
P3S6205B P3S6305
P3S6206B P3S6306
P3S6207B P3S6307
P3S6208B P3S6308
P3S6209B P3S6309
P3S6210B P3S6310
P3S6211B
P3S6311
P3S6212B P3S6312
P3S6213B P3S6313
P3S6214B P3S6314
P3S6215B P3S6315
P3S6216B P3S6316
P3S6217B P3S6317
P3S6218B P3S6318
P3S6219B P3S6319
P3S6220B P3S6320
P3S6221B P3S6321
P3S6222B P3S6322
P3S6223B P3S6323
P3S6224B P3S6324
Bottom
Back (LB)
Bottom
Back (LB)
SS
Brass
Brass
SS
SS
P3S6025B
P3S6026B
P3S6027B
P3S6028B
P3S6029B
P3S6030B
P3S6031B
P3S6032B
P3S6033B
P3S6034B
P3S6035B
P3S6036B
P3S6037B
P3S6038B
P3S6039B
P3S6040B
P3S6041B
P3S6042B
P3S6043B
P3S6044B
P3S6045B
P3S6046B
P3S6047B
P3S6160B
P3S6161B
P3S6075
P3S6076
P3S6077
P3S6078
P3S6079
P3S6080
P3S6081
P3S6082
P3S6083
P3S6084
P3S6085
P3S6086
P3S6087
P3S6088
P3S6089
P3S6090
P3S6091
P3S6092
P3S6093
P3S6094
P3S6095
P3S6096
P3S6170
P3S6171
P3S6172
P3S6300B
P3S6301B
P3S6302B
P3S6303B
P3S6304B
P3S6305B
P3S6306B
P3S6307B
P3S6308B
P3S6309B
P3S6310B
P3S6311B
P3S6312B
P3S6313B
P3S6314B
P3S6315B
P3S6316B
P3S6317B
P3S6318B
P3S6319B
P3S6320B
P3S6321B
P3S6322B
P3S6322B
P3S6324B
P3S6400
P3S6401
P3S6402
P3S6403
P3S6404
P3S6405
P3S6406
P3S6407
P3S6408
P3S6409
P3S6410
P3S6411
P3S6412
P3S6413
P3S6414
P3S6415
P3S6416
P3S6417
P3S6418
P3S6419
P3S6420
P3S6421
P3S6422
P3S6423
P3S6424
6” (150mm)
P3S6075B
P3S6260
P3S6076B
P3S6261
P3S6077B
P3S6162
P3S6078B
P3S6163
P3S6079B
P3S6164
P3S6080B
P3S6265
P3S6081B
P3S6266
P3S6082B
P3S6267
P3S6083B
P3S6098
P3S6084B
P3S6099
P3S6085B
P3S6100
P3S6086B
P3S6101
P3S6087B
P3S6102
P3S6088B
P3S6103
P3S6089B
P3S6104
P3S6090B
P3S6105
P3S6091B
P3S6106
P3S6092B
P3S6107
P3S6093B
P3S6108
P3S6094B
P3S6109
P3S6095B
P3S6110
P3S6096B
P3S6111
P3S6170B
P3S6180
P3S6171B
P3S6181
P3S6172B
P3S6182
10” (250mm)
P3S6400B
P3S6500
P3S6401B
P3S6501
P3S6402B
P3S6502
P3S6403B
P3S6503
P3S6404B
P3S6504
P3S6405B
P3S6505
P3S6406B
P3S6506
P3S6407B
P3S6507
P3S6408B
P3S6508
P3S6409B
P3S6509
P3S6410B
P3S6510
P3S6411B
P3S6511
P3S6412B
P3S6512
P3S6413B
P3S6513
P3S6414B
P3S6514
P3S6415B
P3S6515
P3S6416B
P3S6516
P3S6417B
P3S6517
P3S6418B
P3S6518
P3S6419B
P3S6519
P3S6420B
P3S6520
P3S6421B
P3S6521
P3S6422B
P3S6522
P3S6423B
P3S6523
P3S6424B
P3S6524
P3S6260B
P3S6261B
P3S6162B
P3S6163B
P3S6164B
P3S6265B
P3S6266B
P3S6267B
P3S6098B
P3S6099B
P3S6100B
P3S6101B
P3S6102B
P3S6103B
P3S6104B
P3S6105B
P3S6106B
P3S6107B
P3S6108B
P3S6109B
P3S6110B
P3S6111B
P3S6180B
P3S6181b
P3S6182B
P3S6500B
P3S6501B
P3S6502B
P3S6503B
P3S6504B
P3S6505B
P3S6506B
P3S6507B
P3S6508B
P3S6509B
P3S6510B
P3S6511B
P3S6512B
P3S6513B
P3S6514B
P3S6515B
P3S6516B
P3S6517B
P3S6518B
P3S6519B
P3S6520B
P3S6521B
P3S6522B
P3S6523B
P3S6524B
Other ranges and connection sizes available upon request. For scale change, refer to How to Order Guide for scale codes.
32
Tel: 1-800-WINTERS / www.winters.com
WINTERS INSTRUMENTS
300 Series Gauge
P3S
4.5” Back Connection with Standard Front Flange
6” Bottom Connection with Back Flange Option
6” Back Connection with Standard Front Flange
8.5” Bottom Connection with Standard Back Flange
10” Back Connection with Standard Front Flange
Industrial
4.5” Bottom Connection with Back Flange Option
WINTERS INSTRUMENTS
Tel: 1-800-WINTERS / www.winters.com
33
TIM
Industrial 9IT Thermometer
Description & Features:
•
•
•
•
•
•
•
•
•
•
Widely specified in the industrial and commercial plumbing trade
Includes a separable thermowell
3.5" (90mm) and 6" (160mm) stem
Available in aluminum or Valox® (9”) case
Organic filled tube (non-mercury)
Dual scale (°F & °C)
Vari-angle connection and 360 degree case rotation for easy
installation
Graphite filled bulb chamber for maximum heat conduction
±1% accuracy
5 year warranty
Applications:
•
Note: RoHS applies only with SS TIW
thermowell
New construction, plumbing, water lines, boilers, heating,
ventilation and air conditioning
Specifications
Scale
Lens
Connection
Scales
Bulb Chamber
Sensing Liquid
Adjustment
Thermowell
Accuracy
Enclosure Rating
9” (230mm) aluminum or Valox® case, impact resistant
Glass
3
/4” NPT with thermowell
11/4” - 18 UNEF swivel nut (no thermowell)
Aluminum painted white with black markings
Tapered cast aluminum with graphite fill
Organic fluid
Fully adjustable
3
/4” brass separable socket
(Other thermowells available)
±1%
IP54
Note: For an Industrial 9IT Thermowell, please refer to the Industrial 9IT Thermowell product page
Thermometers
Order Codes (products in bold are normally in stock)
Aluminum Case
Stem
Valox® Case
3.5” (75mm)
6” (150mm)
3.5” (75mm)
6” (150mm)
-40°F to 110°F & -40°C to 40°C
TIM101A
TIM101-6A
TIM101
TIM101-6
0°F to 120°F & -15°C to 50°C
TIM102A
TIM102-6A
TIM102
TIM102-6
0°F to 160°F & -15°C to 70°C
TIM103A
TIM103-6A
TIM103
TIM103-6
30°F to 180°F & 0°C to 80°C
TIM104A
TIM104-6A
TIM104
TIM104-6
30°F to 240°F & 0°C to 115°C
TIM100A
TIM100-6A
TIM100
TIM100-6
30°F to 300°F & 0°C to 150°C
TIM105A
TIM105-6A
TIM105
TIM105-6
Other ranges and connection sizes available upon request. Duct flange available upon request. Union
connection available upon request.
Valox® is a registered trademark of the General Electric Company
184
Tel: 1-800-WINTERS / www.winters.com
WINTERS INSTRUMENTS
Industrial 9IT Thermometer
3.5” Stem
With Socket
TIM
6” Stem
Without Socket
Without Socket
Thermometers
With Socket
WINTERS INSTRUMENTS
Tel: 1-800-WINTERS / www.winters.com
185
model p4
chimney and
exhaust systems
model p2
chimney and
exhaust systems