CASE HISTORY | bakerhughes.com Talon PDC Bit with Dual-chamfer Cutter Technology and AutoTrak V Automated RSS Saved 5.7 Days of Rig Time Location: Kazakhstan 8800 Depth In 8,858 , MD Planned Results Actual nnDrilled 1,946 ft (593 m), 4% farther than plan required 9300 Depth, ft nnDrilled an average ROP of 32.8 ft/hr (10 m/hr), 250% faster than impregnated bits, and 37% faster than the offset average 8½-‐in Sec8on Run1: Talon Bit 8½-‐in T508X 9800 nnSaved 5.7 days of drilling time and an estimated USD 240,000 nnAttained vertical trajectory according to plan 10300 10800 nnGenerated larger cuttings for lithology evaluation 5.7 Days Rig Time Saved Depth Out 10,803 , MD Days 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 Challenges nnImprove Challenged by an application that consisted of anhydrite and hard interbedded carbonate formations with extended chert inclusions, an operator in Kazakhstan sought a bit solution that would not only provide durability, but also maintain higher speeds than that seen with diamond impregnated bits. The unconfined compressive strength (UCS) of the formation typically ranged from 10,000 to 20,000 pounds per square inch (PSI), but would spike up to 35,000 PSI when chert was encountered. Typically, PDC bit cutters would experience excessive damage when drilling the chert, so Baker Hughes recommended its heavy-set, eight-bladed 8½-in. Talon™ high-efficiency PDC bit fortified with dual-chamfer cutter technology to tackle the varying formations. Talon 8½-in. PDC bits with dual-chamfer cutter technology, with their stable design, durable profile, and efficient cutting structure, provided the strength and speed to outpace competitor impreg bits, hybrid bits, and PDC bits with conical diamond cutters in this difficult chert formation. The Baker Hughes AutoTrak™ V automated rotary steerable drilling system (RSS) ensured the bottomhole assembly would stay on trajectory and drill a vertical hole. The goal for the first run of the section was to drill 1,870 ft (570 m) until chert content reached 10% with a target rate of penetration (ROP) of 26 ft/hr (8 m/hr). The beginning section of 295 ft (90 m) consisted of hard plastic anhydrite. Following that was a 656 ft (200 m) section through interbedded and hard carbonate formations with chert levels of up to 60%. Total distance drilled ROP and drilling efficiency in formation of hard anhydrites along with interbedded hard carbonates that included up to 60% concentration of chert Baker Hughes solution nnHeavy-set Talon PDC bit with dual-chamfer cutters, specifically designed by Baker Hughes’ DART Application Review Team nnThe Baker Hughes AutoTrak™ V automated rotary steerable drilling system CASE HISTORY reached 1,946 ft (593 m), a 4% improvement over the plan. The rate of penetration (ROP) drilled was 32.8 ft/hr (10 m/hr), a 250% increase over previous impregnated drill bit runs, and an increase anywhere from 110% to 200% over competitor PDC type drill bits. The Talon PDC bit also provided the added benefits of creating larger cuttings than previous impreg bit runs for better lithology identification. The bit also required less weight on bit, reducing torque and mitigating bottomhole assembly damage. Together, the Talon PDC bit with dual-chamfer cutters and the AutoTrak V automated RSS saved the client 5.7 days of rig time that equated to an estimated USD 240,000. 8000 0 10 ROP, ft/hr 20 30 40 Talon with Dual Chamfer Cutters MD, ft 9000 10000 11000 Baker Hughes Talon PDC bit Competitor PDC bit Competitor hybrid bit Impreg bits 12000 Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE. © 2015 Baker Hughes Incorporated. All rights reserved. 42395 02/2015
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