en ASNT NDT Level II Program Prospectus Ultrasonic Testing Radiographic Testing Magnetic Particle Testing Dye Penetrant Testing 20 December – 20 January' 2014 Organized by: Industrial Inspection & Training Services (IITS) Intro to NDT Nondestructive testing or Non-destructive testing (NDT) is a wide group of analysis techniques used in science and industry to evaluate the properties of a material, component or system without causing damage. NDT is used in a variety of settings that covers a wide range of industrial activity, with new NDT methods and applications, being continuously developed. Non-destructive testing methods are routinely applied in industries where a failure of a component would cause significant hazard or economic loss, such as in transportation, pressure vessels, building structures, piping, and hoisting equipment. NDT can be used to: Accident prevention & to reduce costs To improve product reliability To determine acceptance to a given equipment To give information on repair criteria To ensure structural integrity Prevent accidents to save human life and environment To minimize unscheduled plant shutdown To reduce wastage of line and material by controlling manufacturing process Details of the course Course standard Methods Duration of course Method of course Learning assistive Practical execution Course suitable for ASNT (American Society for Non Destructive Testing) SNT-TC-1A. Ultrasonic Test (UT), Radiography Test (RT), Magnetic Particle Test (MT), Penetrant Test (PT). 200 hours (UT-80hrs, RT-80 hrs, MT-20 hrs, PT-20 hrs). Both theory (explaining, demonstrating & collaborating) and practical. Special training videos thru projector screen. In-house and out-house*. (* out-house depends on availability) Personnel such as Engineers, Inspectors, Surveyors, QA/QC managers, Production Engineer, Technicians who required a thorough and comprehensive knowledge of NDT method basics, applications, practically using of the method, condition monitoring can attend the course. Industrial Inspection & Training Services (IITS) House 162, Road 11, DOHS Mirpur, Dhaka Cantonment, Dhaka 1216 Cell: 01927700880, email: [email protected], web: www.iitsbd.com Sectors that uses NDT: NDT contractors Quality Control and Quality Assurance Mechanical Construction Motor vehicles manufacturing Steel structures/buildings Aircraft Water craft Power stations Gas and oil sectors Refineries Fertilizer factories Aerospace Aviation Construction Manufacturing Railroad Alternative Energy: Nuclear, Wind, Solar etc. Courses Contents: 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2. 2.1 2.2 2.3 2.4 2.5 2.6 UT Level-I (40 hrs): Introduction Basic Principal of Acoustic Equipment Basic Testing Method Testing Method (Contact, Immersion & Comparison of Method) Calibration (Electronic & Functional) Straight Beam Examination to Specific Procedure Angle Beam Examination to Specific Procedure UT Level-II (40 hrs.) Review of Ultrasonic Technique Course Evaluation of Base Material Product Evaluation of Weldments Evaluation of bonded structures Discontinuity detection Evaluation Industrial Inspection & Training Services (IITS) House 162, Road 11, DOHS Mirpur, Dhaka Cantonment, Dhaka 1216 Cell: 01927700880, email: [email protected], web: www.iitsbd.com 3. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 RT Level-I (40 hours) Personnel Monitoring Survey instrument Leak testing and sealed radioactive sources Radiation survey reports Radiographic work practices Exposure device State and federal regulations 4. RT Level-II (40 hours) 4.1 Radiographic viewing 4.2 Application techniques 4.3 Evaluation of casting 4.4 Evaluation of weldments 4.5 Standards, codes and procedures for radiography 4.6 Review of basic radiography principles 4.7 Darkroom facilities, technique and processing 4.8 Identification, discontinuities and defects 4.9 Manufacturing processing and associated defects 4.10 Radiation safety principles review 5. MT Level-I & II (24 hours) 5.1 Principles of magnets and magnetic fields 5.2 Characteristics of magnetic fields 5.3 Magnetization by means of electrical current 5.4 Selecting the proper method of magnetization 5.5 Inspection material 5.6 Principle of demagnetization 5.7 Magnetic particle testing equipment 5.8 Type of discontinuities detected by Magnetic Particle Testing 5.9 Magnetic Particle Test indications and interpretations 5.10 Flux field 5.11 Effects of discontinuities on materials 5.12 Longitudinal Technique 5.13 Selecting the proper method of magnetization 5.14 Demagnetization procedure 5.15 Evaluation techniques 5.16 Quality control of equipment and processes Industrial Inspection & Training Services (IITS) House 162, Road 11, DOHS Mirpur, Dhaka Cantonment, Dhaka 1216 Cell: 01927700880, email: [email protected], web: www.iitsbd.com 6. 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 PT Level-I & II (20 Hour) Introduction Liquid Penetrant Processing Various Penetrant Testing Methods Liquid Penetrant Processing Review of PT Level-I Selection of the Appropriate Penetrant Testing Method Inspection & evaluation of Indications Inspection Standards and Procedures Course Instructors Mr. Sirajul Islam ASNT NDT Level-III EN ISO 9712 NDT Level-III Mr. Mursed Jahan ASNT NDT Level-III Mr. Osman Gone Rana CSWIP Welding Inspector 3.1, TWI, UK RSO, NSA, Singapore Mr. Noman Ullah Chowdhury CWI (American Welding Society) Vinarco International (Thailand) Limited. Dr Engr Md Alamgir Hossain Associate Professor Department of Mechanical Engineering (ME) Military Institute of Science and Technology (MIST Eligibility for Examination: ASNT has no restrictions relative to the gender, creed, race or nationality of applicants. Applicants shall document the combination of education and experience in accordance with the Level II guidelines published in Recommended Practice No. SNT-TC-1A. The Candidate shall agree to abide by the code of ethics for ASNT Level II personnel. Examination Grading: The grading of qualification examinations shall be done by ASNT Level-III certified personnel in accordance with SNT-TC-1A regulations. At IITS, We bring in every aspect of training. Our purpose is not just to impart knowledge, but to handhold and help our students understand and apply what they learn. Industrial Inspection & Training Services (IITS) House 162, Road 11, DOHS Mirpur, Dhaka Cantonment, Dhaka 1216 Cell: 01927700880, email: [email protected], web: www.iitsbd.com Guideline of Application: Interested applicants should submit the enrolment form along with course fee (cheque or cash), passport size 6 copy of passport size photograph, copies of certificates, experience certificate etc. The application should be sent to the following address before the closing date: Md. Safiq Uddin Technical Manager Industrial Inspection & Training Services (IITS) House 162, Road 11, DOHS Mirpur, Dhaka cantonment, Dhaka-1216 Venue: Industrial Inspection & Training Services (IITS) House 162, Road 11, DOHS Mirpur, Dhaka cantonment Dhaka-1216 Application Deadline: The last date of application is Course fee and payment 10th December'2014 Course fee should be paid along with the enrolment form in 100& full advance. Any candidate has to apply for minimum 02 courses. Although, IITS strongly recommend to attend the "All courses package". The course fee is as below: Course Radiographic Testing (RT) Level-II Ultrasonic Testing (UT) Level-II Magnetic Particle Testing (MT) Level-II Dye Penetrant Testing (PT) Level-II All course package Fees 18,000.00 [Taka eighteen thousand only] 18,000.00 [Taka eighteen thousand only] 10,000.00 [Taka ten thousand only] 10,000.00[Taka ten thousand only] 48,000.00 [Forty eight thousand only] Above fees does not include any tax/vat Fees are excluding of any kinds of T/A, D/A, Foods, Kitchen amenities. Fees do not include any kinds of accidental or incidental demurrage of property or personnel during travel to or from course. Upcoming course: CSWIP 3.1 certified welding inspector. Please visit www.iitsbd.com Industrial Inspection & Training Services (IITS) House 162, Road 11, DOHS Mirpur, Dhaka Cantonment, Dhaka 1216 Cell: 01927700880, email: [email protected], web: www.iitsbd.com
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